Zapp Materials engineering Tool Alloys

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05 EXCLUSIVE PRACTICAL,EXPERIENCE,06 ASP 2000 STEELS. 08 CPM STEELS,10 MAIN Advantages of THE,POWDER METALLURGICAL. High Performance steEls,12 TOOL STEELS,14 SERVICES AND SPECIAL FACILITIES. 15 LOGISTICs AND QUALIT Y,16 LIST OF ADDRESSES, Zapp a premium supplier Founded in 1701 by Hermann Exclusive pr actical experience. Zapp in R nderoth Germany Today the Zapp Group has with conventional and powder. commitments worldwide with production sites and service metallurgical steels. centers Its core activities lie in the manufacture of ready. to use fabricated products made of high performance. materials for demanding applications The Zapp Group is. composed of three divisions Precision Wire Precision Strip. and Materials Engineering for specialty materials and tool. alloys Our objective is to ensure that every customer has a. competitive advantage as a result of close mutual cooperation. In modern tool engineering there are two possible Practice makes perfect products. materials from which highly stressed tools can be Our practical experience however not only helps. made conventional tool steels or powder metal our customers throughout the world It also serves. lurgical high performance PM materials Which as a constant driving force behind the product. is the most economical and when development work of our suppliers. A background of 25 years For a new technological generation. As the distributor for the world s leading manu Even today we are intensively occupied with the. facturers of PM products we also have acquired future activities of countless industries Thus a. comprehensive practical experience of these new generation of plastics is creating a demand for. products As a result we are able to make precise new technologies in their processing These in. statements as to the price performance ratio of turn call for tool alloys which are a match for the. the two types of steel To this must be added our new challenges Other sectors in which technolo. exhaustive knowledge of their applications and gical advances are constantly being made are the. our ability to make logical recommendations not automotive industry the food industry and the. only about the materials themselves but also about sinter press and metalworking industries We. heat treatment and spark erosion processing In should be seen as a premium resource capable of. combination the final effect will lead to an finding new answers to new questions. increase in your productivity,Powder metallurgical materials.
the optimum in steel technology, At first sight admittedly the high cost production. method employed makes PM materials relatively,expensive In return however they satisfy the. most exacting requirements Moreover they,appreciably improve machine utilization If you. are now wondering whether these advantages,apply in your particular case simply call us send. us an e mail or write to us We will analyze the,problem indicate alternative solutions and advise.
you accordingly, 04 05 Z a pp M At eri als En g ineerin g To ol Alloys. ASP 2000 STEELS ANALYSES AND PROPERTIES, ASP 2000 ESH DVALIN TM PROCESS After hot isostatic pressing of the ASP powder Chemical composition standard values in. The ASP process is a powder metallurgical tech the microstructure of this material is fully homog. Steel grade C Cr Mo W V Co N, nique comprising hot isostatic pressing of rapidly eneous and the mechanical properties are isotro. ASP 2005 1 5 4 0 2 5 2 5 4 0, solidified gas atomised powder A material of pic Bars wire rods strip and sheets are obtained. ASP 2012 0 6 4 0 2 0 2 1 1 5, homogeneous distribution of the components of after forging and rolling ASP 2023 1 3 4 2 5 0 6 4 3 1.
the steel is obtained During gas atomization the ASP 2030 1 3 4 2 5 0 6 4 3 1 8 5. melt is disintegrated by powerful jets of nitrogen ASP 2040 1 2 4 0 3 0 3 0 8 0 1 5. gas into small droplets The powder is collected in ASP 2053 2 5 4 2 3 1 4 2 8 0. a steel capsule which is subsequently evacuated ASP 2060 2 3 4 0 7 0 6 5 6 5 10 5. and welded, ASP PROCESS MEChANICAL PROPERTIES of ASP 2000 MATERIALS. 1 Graphite electrodes for,1 heating and temperature. regulation 80,2 Slag cover 70,2 3 Molten steel 60,3 4 N2 gas. 5 Atomizing of molten steel,with nitrogen gas,6 Encapsulation of powder 30. 5 in steel cylinder 20,7 Welding of cylinder after 10.
vacuum evacuation,8 Hot isostatic pressing 0, 9 Hot forging 1 2379 D2 1 3343 M2 ASP 2023 ASP 2005 ASP 2053. 6 7 8 9 10 10 Hot rolling 62 HRc 62 HRc 62 HRc 62 HRc 64 HRc. Wear resistance,Impact toughness,ASP and TM DVALIN are registered trademarks. of Erasteel France Paris, 06 07 Z app M At eri als En g ineerin g To ol Alloys. CPM STEELS ANALYSES AND PROPERTIES, CPM PROCESS Chemical composition standard values in. In its approach to the CPM processing technique,Steel grade C Cr Mo W V Co.
Crucible has concentrated among other things,CPM 1 V 0 5 4 5 2 7 2 2 1 0. on the production of high alloyed cold worked,CPM 3 V 0 8 7 5 1 3 2 8. steels These innovative powder metallurgical CPM 9 V 1 9 5 2 1 3 9 0. alloys which are particularly rich in vanadium CPM 10 V 2 4 5 2 1 3 9 7. have largely been patented they fulfill the highest CPM 15 V 3 4 5 2 1 3 15 0. performance requirements CPM 420 V 2 3 14 0 1 0 9 0. CPM S 30 V 1 5 14 0 2 0 4 0,CPM Rex M4 1 4 4 2 5 2 5 5 4 0. CPM PROCESS CPM Rex T15 1 6 4 0 12 0 5 0 5 0,1 Atomization CPM Rex 76 1 5 3 7 5 2 10 0 3 1 9 0. 2 Powder CPM Rex 121 3 4 4 0 5 0 10 0 9 5 9 0,3 Screening.
5 Capsulation,6 Hot isostatic pressing,7 Hot forging. 2 8 Hot rolling MEChANICAL PROPERTIES of CPM MATERIALS. 1 2379 D2 1 3343 M2 CPM Rex M4 CPM 3V CPM 10V, CPM is a registered trademark of Crucible 62 HRc 62 HRc 62 HRc 58HRc 63HRc. U S A Syracuse NY,Wear resistance,Impact toughness. 08 09 Z a pp M Ateri a ls En g ineerin g To ol Alloys. MAIN Advantages of THE POWDER,METALLURGICAL High Performance steEls. POWDER METALLURGICAL MICROSTRUCTURE ADVANTAGES TYPICAL APPLICATIONS. Type of tool Production material Steel grade Hardness HRc Performance. The highest alloy levels can be achieved without, Punch Cu Be s 0 28 mm 1 2379 D2 61 75000 parts per regrind.
any adverse effect on mechanical characteristics CPM 10 V 62 1500000 parts per regrind. Sinter pressing punch Iron powder D 7 1 3207 PM 64 54000 parts. 2 TOUGHNESS calibration Density 7 1 kg dm3 CPM 10 V 63 75000 parts. Fineblanking St 52 s 8 mm 1 2379 D2 58 20000 parts per regrind. The uniform distribution of carbides and absence,550 MPa CPM Rex M4 59 60000 parts per regrind. of metallurgical defects increase security against Forming punch St 2k s 1 2 mm 1 3343 M2 59 25000 parts per regrind. PM high performance fracture and fatigue strength 500 MPa CPM 3V 59 300000 parts per regrind. steel Sinter pressing tool Iron powder 1 2767 53 5000 parts. Positive effects of the uni Density 6 85 kg dm3 1 3207 PM 61 10000 parts. form microstructure for best 3 WEAR RESISTANCE CPM 9V 55 310000 parts. cutting edge stability The volume and hardness of the carbides increase Punching tool QStE 460 TM s 2 0 mm 1 2379 D2 TICN 61 150000 parts per regrind. resistance to abrasive and adhesive wear 800 MPa ASP 2053 61 500000 parts per regrind. Fineblanking 16MnCr 5 s 4 5 mm 1 2379 D2 60 80000 parts per regrind. 550 MPa ASP 2005 60 190000 parts per regrind,CONVENTIONAL MICROSTRUCTURE 4 GRINDABILIT Y. Machining ability is improved as a result of the,small globular carbides. ECONOMY CALCULATION,5 DIMENSIONAL STABILIT Y, Tool Die It must be admitted that at first sight powder. Powder metallurgical steels are free of segrega metallurgical high performance materials are. Machine Stamping press, tions This leads to substantially improved Production material St 37 thickness.
relatively expensive But often only at first, dimensional stability Tools need less remachining 0 5 mm sight A detailed price performance compa r. ison between powder metallurgical and con,Conventional high Value of production run 8000000. ventional tool steels often produces some, speed steel 6 CLEANNESS Steel grade 1 3343 M2 CPM 10 V surprising results. Carbide clusters near the cut Material costs 80 360 An example of a cost effectiveness study has. ting edge produce micro and Excellent polishing and EDM machining capabili. Total tool costs 4000 4280 revealed a saving of EUR 12220 by the use of. macro chipping ties result from the highest possible degree of CPM 10V material. Material cost proportion 2 00 8 41,purity known as Ultra Clean. Quantities per approx approx,regrind 150000 500000.
Number of regrinds 15 15,Costs per regrind 150 150. Max number of parts approx 8000000,per tool 2250000. Two further tools,required 8000 0,Additional regrinding costs. 30 x 150 4500 0,Costs of production run 18750 6530. 10 11 Z a pp M At eri als En g ineerin g To ol Alloys. TOOL STEELS, Cold Working Chemical composition standard values in High speed steels Chemical composition standard values in.
Material no Zapp brand DIN EN C Mn Cr Mo V W Ni Co Material no Zapp brand DIN EN C Mn Cr Mo V W Ni Co. DIN 17350 name ISO 4957 DIN 17350 name ISO 4957, 1 2080 C 120 X210Cr12 2 10 0 30 12 00 1 3202 SSVB 50 1 40 0 30 4 20 0 90 4 00 12 00 5 00. 1 2363 LVC 50 1 00 0 50 5 30 1 00 0 20 1 3207 SSB 120 HS 10 4 3 10 1 30 0 30 4 20 3 80 3 20 10 50 10 50. 1 2379 LC 120 S X153CrMoV12 1 55 0 30 12 00 0 70 1 00 1 3243 SSLB 50 HS 6 5 2 5 0 92 0 30 4 20 5 00 2 00 6 50 5 00. 1 2436 WC 120 X210CrW12 2 20 0 30 12 00 0 80 1 3343 SSWL 50 HS 6 5 2C 0 90 0 30 4 30 5 00 1 90 6 50. 1 2550 SCW 20 H 60WCrV8 0 60 0 30 1 10 0 20 2 00, 1 2714 LCN Extra 55NiCrMoV7 0 55 0 70 1 20 0 50 0 10 1 80. 1 2767 LCN 45 45NiCrMo16 0 45 0 25 0 30 4 00 Zapp special steels. 1 2842 VM 20 90MnCrV8 0 90 0 25 0 50 0 10, Zapp brand Characteristic Typical application areas. VC 800 Cold working steel Blanking and forming thick sheets Blanking and forming tools Stamping. Hot working Chemical composition standard values in. US 1000 cold forging, Material no Zapp brand DIN EN C Mn Cr Mo V W Ni Co. DIN 17350 name ISO 4957 Vacumar Hot working maraging steel Aluminum die casting. 1 2343 CVL 10 X37CrMoV5 1 0 38 0 40 5 30 1 30 0 35. CSM 21 Plastic moulding maraging steel Plastic moulding corrosion resistant parts. 1 2344 CVL 10 V X40CrMoV5 1 0 40 0 40 5 30 1 40 1 00. 1 2365 CVL 30 0 32 0 30 3 00 2 80 0 50 LC 200 N High corrosion resistance up to Cutter blades high gloss polished plastic moulds. 1 2367 LC 50 0 40 0 40 5 00 3 00 0 50 60 HRc with a good toughness. Plastic moulding Chemical composition standard values in. Material no Zapp brand DIN EN C Mn Cr Mo V W Ni Co. DIN 17350 name ISO 4957,1 2083 C 135 M 0 42 0 30 13 00.
1 2311 MCL 3 0 40 1 50 2 00 0 20,1 2312 MCL S 0 40 1 50 1 90 0 20 S. 1 2316 LC 160 X 38CrMo16 0 36 0 80 16 00 1 20,1 2738 MCL 4 0 40 1 50 1 90 0 20 1 00. 1 4112 K 90 L 0 90 0 60 18 00 1 20,1 4122 K 35 L 0 40 0 60 17 00 1 20 0 80. 1 8550 N 35 0 34 0 50 1 70 0 20 1 00 Al, 12 13 Z a pp M At eri als En g ineerin g To ol Alloys. SERVICES AND SPECIAL Options LOGISTICs AND QUALIT Y. OUR PRODUCTS ARE SHIPPED TO YOU IN a PRE MACHINED TOOL STEEL Certified qualit y within 24 hours ISO 9001. MINIMUM OF TIME annealed fine finished contact faces sides milled With the largest inventory of powder metallurgical All our processes are subject to a quality manage. 1 thanks to a large well organized warehouse sawed to length stocked as standard in lengths of materials in Europe we guarantee dependable ment system certified in accordance with ISO 9001. and 1030 mm supplies and the shortest possible lead times Our During incoming and outgoing inspections all. 2 a comprehensive range of modern ma chines material will reach you within 24 hours of receipt goods undergo a dimensional check a visual. for processing Tolerances in mm of order as standard Our Service Center stocks inspection and a check for conformity with pur. Width Thickness Lengths countless types of material of every shape and size chase order details We continually introduce new. In total our Service Center stocks around 400 0 40 0 0 25 0 5 00 0 in readiness for you This brochure contains quality standards appropriate to the development. tonnes of CPM powder metallurgical high per information on the materials and characteristics of our business. formance steels together with approximately most commonly in demand together with a. 1000 tonnes of conventionally manufactured tool PRECISION FLAT AND SQUARE Profile STEEL number of typical applications Detailed material. steels for immediate delivery These include pre annealed finely ground contact faces fine data sheets and inventories can be found on our. cision flat and square profile steels ground tool finished stopped end stocked as standard in website www zapp com High standards of. steels and pre machined PM steels as well as lengths of 500 mm and 1000 mm product quality are essential for the successful use. hardened EDM blocks Our Processing Center of tool alloys To this end materials from world. performs services in accordance with your re Tolerances in mm market leaders are used exclusively which comply. quirements A range of modern machines which Width Thickness Lengths with demanding requirements and have qualified. includes 14 high performance bandsaws can 0 20 0 0 05 0 5 00 0 for all the requisite approvals. CpM 9 V CpM 10 V CpM 15 V CpM 420 V CpM s 30 V CpM rex M4 CpM rex t15 CpM rex 76 CpM rex 121 CpM prOCess In its approach to the CPM processing technique Crucible has concentrated among other things on the production of high alloyed cold worked steels These innovative powder metallurgical alloys which are particularly

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