X200 Series Inverter Instruction Manual Transdrive

X200 Series Inverter Instruction Manual Transdrive-Free PDF

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Safety Messages, For the best results with the X200 Series inverter carefully read this manual and all of. the warning labels attached to the inverter before installing and operating it and. follow the instructions exactly Keep this manual handy for quick reference. Definitions and Symbols, A safety instruction message includes a Safety Alert Symbol and a signal word or. phrase such as WARNING or CAUTION Each signal word has the following meaning. HIGH VOLTAGE This symbol indicates high voltage It calls your attention to items or. operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully. WARNING indicates a potentially hazardous situation that if not avoided can result. in serious injury or death, CAUTION Indicates a potentially hazardous situation that if not avoided can result. in minor to moderate injury or serious damage to the product The situation described. in the CAUTION may if not avoided lead to serious results Important safety measures. are described in CAUTION as well as WARNING so be sure to observe them. Step 1 Indicates a step in a series of action steps required to accomplish a goal The. number of the step will be contained in the step symbol. NOTE Notes indicates an area or subject of special merit emphasizing either the. product s capability or common errors in operation or maintenance. TIP Tips give a special instruction that can save time or provide other benefits while. installing or using the product The tip calls attention to an idea that may not be. obvious to first time users of the product,Hazardous High Voltage i. HIGH VOLTAGE Motor control equipment and electronic controllers are connected to. hazardous line voltages When servicing drives and electronic controllers there may be. exposed components with housing or protrusions at or above line potential Extreme. care should be taken to protect against shock, Stand on an insulating pad and make it a habit to use only one hand when checking.
components Always work with another person in case an emergency occurs Disconnect. power before checking controllers or performing maintenance Be sure equipment is. properly grounded Wear safety glasses whenever working on electronic controllers or. rotating machinery,General Precautions Read These First. WARNING This equipment should be installed adjusted and serviced by qualified. electrical maintenance personnel familiar with the construction and operation of the. equipment and the hazards involved Failure to observe this precaution could result in. bodily injury, WARNING The user is responsible for ensuring that all driven machinery drive train. mechanism not supplied by Hitachi Industrial Equipment Systems Co Ltd and. process line material are capable of safe operation at an applied frequency of 150 of. the maximum selected frequency range to the AC motor Failure to do so can result in. destruction of equipment and injury to personnel should a single point failure occur. WARNING For equipment protection install a ground leakage type breaker with a fast. response circuit capable of handling large currents The ground fault protection circuit. is not designed to protect against personal injury. WARNING HAZARDOUS OF ELECTRICAL SHOCK DISCONNECT INCOMING. POWER BEFORE WORKING ON THIS CONTROL, WARNING Wait at least five 5 minutes after turning OFF the input power supply. before performing maintenance or an inspection Otherwise there is the danger of. electric shock, CAUTION These instructions should be read and clearly understood before working on. X200 series equipment, CAUTION Proper grounds disconnecting devices and other safety devices and their.
location are the responsibility of the user and are not provided by Hitachi Industrial. Equipment Systems Co Ltd, CAUTION Be sure to connect a motor thermal disconnect switch or overload device to. the X200 series controller to assure that the inverter will shut down in the event of an. overload or an overheated motor, HIGH VOLTAGE Dangerous voltage exists until power light is OFF Wait at least five. 5 minutes after input power is disconnected before performing maintenance. WARNING This equipment has high leakage current and must be permanently fixed. hard wire to earth ground via two independent cables. WARNING Rotating shafts and above ground electrical potentials can be hazardous. Therefore it is strongly recommended that all electrical work conform to the National. Electrical Codes and local regulations Installation alignment and maintenance should. be performed only by qualified personnel, a Class I motor must be connected to earth ground via low resistive path 0 1. b Any motor used must be of a suitable rating, c Motors may have hazardous moving path In this event suitable protection must be. CAUTION Alarm connection may contain hazardous live voltage even when inverter is. disconnected When removing the front cover for maintenance or inspection confirm. that incoming power for alarm connection is completely disconnected. CAUTION Hazardous main terminals for any interconnection motor contact. breaker filter etc must be inaccessible in the final installation. CAUTION This equipment should be installed in IP54 or equivalent see EN60529. enclosure The end application must be in accordance with BS EN60204 1 Refer to the. section Choosing a Mounting Location on page 2 9 The diagram dimensions are to be. suitably amended for your application, CAUTION Connection to field wiring terminals must be reliably fixed having two.
independent means of mechanical support Use a termination with cable support. figure below or strain relief cable clamp etc, CAUTION A double pole disconnection device must be fitted to the incoming main. power supply close to the inverter Additionally a protection device meet IEC947 1. IEC947 3 must be fitted at this point protection device data shown in Determining. Wire and Fuse Sizes on page 2 17, NOTE The above instructions together with any other requirements highlighted in. this manual must be followed for continue LVD European Low Voltage Directive. compliance,Index to Warnings and Cautions in This Manual iv. Cautions and Warnings for Orientation and Mounting Procedures. HIGH VOLTAGE Hazard of electrical shock Disconnect incoming power before 2 3. working on this control Wait five 5 minutes before removing the front cover. HIGH VOLTAGE Hazard of electrical shock Never touch the naked PCB 2 4. printed circuit board portions while the unit is powered up Even for switch. portion the inverter must be powered OFF before you change. WARNING In the cases below involving a general purpose inverter a large peak 2 8. current can flow on the power supply side sometimes destroying the converter module. 1 The unbalance factor of the power supply is 3 or higher. 2 The power supply capacity is at least 10 times greater than the inverter capacity or. the power supply capacity is 500kVA or more, 3 Abrupt power supply changes are expected due to the conditions such as. a Several inverters are interconnected with a short bus. b A thyristor converter and an inverter are interconnected with a short bus. c An installed phase advance capacitor opens and closes. CAUTION Be sure to install the unit on flame resistant material such as a steel plate 2 9. Otherwise there is the danger of fire, CAUTION Be sure not to place any flammable materials near the inverter Otherwise 2 9.
there is the danger of fire, CAUTION Be sure not to let the foreign matter enter vent openings in the inverter 2 9. housing such as wire clippings spatter from welding metal shavings dust etc. Otherwise there is the danger of fire, CAUTION Be sure to install the inverter in a place that can bear the weight according 2 9. to the specifications in the text Chapter 1 Specifications Tables Otherwise it may fall. and cause injury to personnel, CAUTION Be sure to install the unit on a perpendicular wall that is not subject to 2 9. vibration Otherwise it may fall and cause injury to personnel. CAUTION Be sure not to install or operate an inverter that is damaged or has missing 2 9. parts Otherwise it may cause injury to personnel, CAUTION Be sure to install the inverter in a well ventilated room that does not have 2 9. direct exposure to sunlight a tendency for high temperature high humidity or dew. condensation high levels of dust corrosive gas explosive gas inflammable gas. grinding fluid mist salt damage etc Otherwise there is the danger of fire. CAUTION Be sure to maintain the specified clearance area around the inverter and to 2 10. provide adequate ventilation Otherwise the inverter may overheat and cause. equipment damage or fire, Wiring Warnings for Electrical Practice and Wire Specifications.
WARNING USE 60 75 C Cu wire only or equivalent 2 16. WARNING Open Type Equipment 2 16, WARNING Suitable for use on a circuit capable of delivering not more than 5 000 rms 2 16. symmetrical amperes 240V maximum For models with suffix S or L. CAUTION Suitable for use on a circuit capable of delivering not more than 5 000 rms 2 16. symmetrical amperes 480V maximum For models with suffix H. HIGH VOLTAGE Be sure to ground the unit Otherwise there is a danger of electric 2 16. shock and or fire, HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel 2 16. Otherwise there is a danger of electric shock and or fire. HIGH VOLTAGE Implement wiring after checking that the power supply is OFF 2 16. Otherwise you may incur electric shock and or fire. HIGH VOLTAGE Do not connect wiring to an inverter operate an inverter that is not 2 16. mounted according to the instructions given in this manual. Otherwise there is a danger of electric shock and or injury to personnel. WARNING Make sure the input power to the inverter is OFF If the drive has been 2 23. powered leave it OFF for five minutes before continuing. CAUTION Power terminal assignment is different compared to old models such as 2 11. L100 L200 series etc Pay attention when wiring the power cable. Wiring Cautions for Electrical Practice, CAUTION Fasten the screws with the specified fastening torque in the table below 2 18. Check for any loosening of screws Otherwise there is the danger of fire. CAUTION Be sure that the input voltage matches the inverter specifications 2 20. Single phase 200V to 240V 50 60Hz up to 2 2kW for SFE model. Single Three phase 200V to 240V 50 60Hz up to 2 2kW for NFU model. Three phase 200V to 240V 50 60Hz 3 7kW for LFU model. Three phase 380V to 480V 50 60Hz up to 4kW for HFx model. CAUTION Be sure not to power a three phase only inverter with single phase 2 20. power Otherwise there is the possibility of damage to the inverter and the danger. CAUTION Be sure not to connect an AC power supply to the output terminals 2 20. Otherwise there is the possibility of damage to the inverter and the danger of. injury and or fire,X200 Inverter,Power Input,Output to Motor. CAUTION Remarks for using ground fault interrupter breakers in the main power 2 20. supply Adjustable frequency inverter with integrated CE filters and shielded. screened motor cables have a higher leakage current toward earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of. ground fault interrupters Because of the rectifier on the input side of the inverter. there is the possibility to stall the switch off function through small amounts of DC. Please observe the following, Use only short time invariant and pulse current sensitive ground fault.
interrupters with higher trigger current, Other components should be secured with separate ground fault interrupters. Ground fault interrupters in the power input wiring of an inverter are not an. absolute protection against electric shock, CAUTION Be sure to install a fuse in each phase of the main power supply to the 2 20. inverter Otherwise there is the danger of fire, CAUTION For motor leads ground fault interrupter breakers and electromagnetic 2 20. contactors be sure to size these components properly each must have the capacity. for rated current and voltage Otherwise there is the danger of fire. Powerup Test Caution Messages, CAUTION The heat sink fins will have a high temperature Be careful not to touch 2 23. them Otherwise there is the danger of getting burned. CAUTION The operation of the inverter can be easily changed from low speed to 2 23. high speed Be sure to check the capability and limitations of the motor and. machine before operating the inverter Otherwise there is the danger of injury. CAUTION If you operate a motor at a frequency higher than the inverter standard 2 23. default setting 50Hz 60Hz be sure to check the motor and machine specifications 2 29. with the respective manufacturer Only operate the motor at elevated frequencies. after getting their approval Otherwise there is the danger of equipment damage. and or injury, CAUTION Check the following before and during the Powerup test Otherwise 2 23.
there is the danger of equipment damage, Is the shorting bar between the 1 and terminals installed DO NOT power. or operate the inverter if the jumper is removed,Is the direction of the motor rotation correct. Did the inverter trip during acceleration or deceleration. Were the rpm and frequency meter readings as expected. Were there any abnormal motor vibration or noise,Warnings for Configuring Drive Parameters. X200 Series Inverter Instruction Manual Single phase Input 200V class Three phase Input 200V class Three phase Input 400V class Hitachi Industrial Equipment Systems Co Ltd Manual Number NT301X March 2007 After read this manual Keep it handy for future reference Safety Messages For the best results with the X200 Series inverter carefully read this manual and all of the

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