Web Strap Ratchet Hoist KN1500P EX EXH Manual

Web Strap Ratchet Hoist Kn1500p Ex Exh Manual-Free PDF

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General Specifications,Single Line,Load Rating 1500 lbs 675 kg. Pulling Distance Max 138 3500 mm,Min 20 500 mm,Double Line. Load Rating 3000 lbs 1350 kg,Pulling Distance Max 79 2000 mm. Min 26 700 mm, Danger The hoist is not an insulating member Use an appropriate insulating member in series with the hoist to. achieve proper working distances per OSHA Regulation Subpart V 1926 950 or follow your company s. work practices Use appropriate clothing and gloves for rated voltage if handle must swing closer to. energized lines than specified by OSHA or your company. OSHA REGULATION SUBPART V 1926 950 TABLE V 1,Alternating Current Minimum Distances.
Voltage Range Minimum Voltage Range Minimum,Phase to Phase Working Phase to Phase Working. Kilovolt Distance Kilovolt Distance,2 1 to 15 2 ft 0 in 161 to 169 3 ft 8 in. 15 1 to 35 2 ft 4 in 230 to 242 5 ft 0 in,35 1 to 46 2 ft 6 in 345 to 362 7 ft 0 in. 46 1 to 72 5 3 ft 0 in 500 to 552 11 ft 0 in,72 6 to 121 3 ft 4 in 700 to 765 15 ft 0 in. 138 to 145 3 ft 6 in,For KN1500P EX and KN1500P EXH.
Failure to comply with the following instructions could result in serious injury or death. Do not attempt to adjust repair or modify any part of the hoist. Do not lift more than the rated load, Do not operate hoist when it is restricted from forming a straight line with the direction of loading. Do not operate hoist with a twisted kinked or damaged web strap. Do not operate a damaged or malfunctioning hoist,Do not lift using hoist. Do not use hoist to lift people,Do not use hoist to lift loads over people. Do not operate hoist with a lever extension,Do not remove or obscure warning labels. Additionally for KN1500P EXH,Hot rings are NOT load rated for pulling.
Hot rings will not prevent electrical shock and are intended to be used with hot sticks. Before Operating Handling the Load,Before operating the hoist ensure that. The supporting structure or anchoring means have the same or greater load capacity as the hoist. The operator has read and understood all information included in this manual and are familiar with the. operating controls hoisting practices and warnings associated with the hoist. If any adjustments or repairs to the hoist are needed report them promptly to a designated person. Hoist shall only be used in locations where the operator can be free of the load. The operator shall not use a hoist with an out of order sign. The operator shall not attempt to adjust or repair a hoist unless qualified to make such adjustments or repairs. Hoists shall only be operated by the hand power of one person. Hoists shall not be operated with an extension on the handle. While handling the load ensure that, The hoist web strap is not wrapped around the load. The load is attached to the load hook by suitable means. The sling or other device is properly seated in the base bowl of the hook The latch shall not be allowed to. support any part of the load,The load is not applied to the point of the hook. Before applying the load the operator shall be sure the web strap is not twisted or that multiple parts of the web. strap are not twisted around each other, The hoist shall not be operated until the load block web strap and hoist body are directly in line with the. direction of loading to avoid sidepull, The hoist body or frame is not bearing against any object or the supporting structure.
The operator shall not apply a load beyond the rated load appearing on the hoist or load block except during. properly authorized tests, Specific attention should be given to balancing of the load and hitching or slinging to prevent slipping of the load. The operator shall not release the hoist lever until the ratchet and pawl is engaged and the lever is at rest. The operator shall not engage in any activity that will divert the operator s attention while operating the hoist. The operator shall not apply a load to the hoist until the operator and all other personnel are clear of the load. The operator shall make sure the load clears any obstacles before moving. The load shall not be moved more than a few inches until it is well balanced in the sling or lifting device. When starting to lift or pull the operator should move the load a few inches and then check the hoist for proper. load holding action The operation shall be continued only after the operator has verified the hoist is operating. Hoist shall not be used to lift support or otherwise transport people. The operator should avoid carrying loads over people. The operator should not leave a loaded hoist unattended unless specific precautions have been instituted and. are in place, Care shall be exercised when removing a sling from under a landed and blocked load. Features KN1500P EX and KN1500P EXH,Floating Hook,Ratchet Fixed Hook. Brake Wheel,Hot Rings KN1500P EXH Only, All hot rings are intended to support the weight of the hoist 13 lbs 6 oz 0 623 kg. The hook hot rings are designed to aid in positioning and attaching the hooks. onto hardware and grips when used with hot sticks, The Ratchet switch hot ring is designed to aid in switching the hoist.
from the D N and U positions while using a hot stick. The handle hot ring is designed to aid in letting out and taking up slack. when used with a hot stick Hook Hot Ring,Handle Hot Ring. Floating Hook,Fixed Hook Hot Ring Ratchet Switch Hot Ring. Operating Instructions,Rigging the Hoist for Single or Double Line Pull. 1 Single Line Only the fixed end hook should be attached to the load. WARNING Do NOT attach floating hook to a load for a single line pull. WARNING Never rig web strap in a choke position by attaching the two hooks to each other. WARNING Ensure sling or other device is properly seated in the bowl of the hook and the. hook latch is securely closed before pulling Do not use the hook latch to support. any part of the load, 2 Double Line Fixed end hook should be attached to the eye on the puller body Floating hook should be. attached to the load,Pulling Out the Web Strap, 1 To release tension on the web strap shift ratchet switch toward the D on the handle.
2 Use handle to ratchet the web strap forward or off the drum. 3 For faster payout switch the ratchet to neutral or the N position disengage the pawl from the brake wheel with. one hand and pull the web strap with the other hand. CAUTION When in use leave no less than two wraps of the web strap on the drum while pulling. CAUTION When web strap is fully paid out do NOT attempt to further unwind the strap This could. result in damage to the web strap and or brake mechanism. Adding Tension on the Web Strap With a Load Attached. 1 Move ratchet to up or the U position, 2 Use the handle to ratchet the web strap upwards or towards the U Continue to ratchet up until there is no longer. any slack in the strap, Releasing Tension on the Web Strap With a Load Attached. 1 Switch the ratchet to the down or D position, 2 Ratchet down until you feel the tension brake release typically after one full ratchet. 3 Once the tension brake is released continue to ratchet down until you can safely unhook the load. CAUTION Do NOT unhook the load or otherwise release tension while the ratchet switch is in the up. or U position Doing so will cause the brake mechanism to lock If locked put tension. back on the web strap Switch the ratchet to the down or D position and ratchet down. to release the tension brake,Rewinding the Web Strap. 1 To rewind the web strap shift ratchet switch toward the U on the handle. 2 Use handle to ratchet the web strap back onto the drum. 3 For faster return shift ratchet switch to neutral or the N position and manually rotate the drum knob in the. direction of the U or up position, WARNING Do NOT attempt to manually unwind the drum if a load is attached.
CAUTION Ensure the take up of the web strap onto the drum is always in the up direction. or towards the U,Hoist Inspection, Frequent and Periodic inspections of the web strap hoist must be performed at the intervals described below to ensure. proper operation and safety of the hoist, Frequent Inspections require a visual examination records not required by the operator or other designated person. If conditions are found during inspection that constitutes a hazard the designated person shall determine if a more. detailed inspection is required Frequent inspections should be performed at the following intervals. Normal Service monthly,Heavy Service weekly to monthly. Severe Service daily to weekly, Special or infrequent service as recommended by a qualified person before and after each occurrence. Hoists that have been idle for one month or more but no more than one year shall under go a frequent inspection. before put back into service, Periodic Inspections require a visual inspection by a designated person who records the external conditions of.
the hoist to provide a basis for continuing inspection If conditions found during inspection constitute a hazard a. designated person shall determine if disassembly of the hoist is required Periodic inspections should be performed at. the following intervals,Normal Service yearly,Heavy Service semi annually. Severe Service quarterly, Special or infrequent service as recommended by a qualified person before the first such occurrence and as. directed by the qualified person for any subsequent occurrence. Hoists that have been out of service for one year or more shall under go a periodic inspection before put back. into service, The following charts detail the items that are required to be inspected during Frequent and Periodic inspections A. seperate chart is included in this instruction manual to record all Periodic Inspections. Normal Service Heavy Service Severe Service, Inspection Item Visual Record Visual Record Visual Record. Monthly Yearly Weekly to Semi Daily to Quarterly,Monthly Annually Weekly.
Frequent Inspection,All functional mechanisms for,maladjustment and unusual sounds. Hooks as designated in this manual,Hook latch operation if used. Web strap as designated in this manual,Lever for bends cracks etc. Hoist support for damage,Normal Service Heavy Service Severe Service. Inspection Item Visual Record Visual Record Visual Record. Monthly Yearly Weekly to Semi Daily to Quarterly,Monthly Annually Weekly.
Periodic Inspection,Requirements of frequent inspection. Evidence of loose bolts nuts or rivets,Evidence of worn corroded cracked. or distorted parts such as load blocks,suspension housing levers web. strap attachments clevises yokes,suspension bolts shafts gears. bearings pins rollers and locking and,clamping devices.
Evidence of damage to hook retaining,nuts or collars and pins and welds. or rivets used to secure the retaining,Evidence of damage or excessive wear. of load sprockets,Evidence of worn pawls cams or,ratchets corroded stretched or broken. pawl springs,Label designating load rating,End connections and terminations of. WARNING If service becomes necessary on the web strap hoist all repairs MUST be made by Klein Tools. or an authorized repair center See Warranty Repairs section of this manual for more information. Web Strap Inspection, Web straps also require Frequent and Periodic inspections.
Frequent Inspections Web straps should be visually inspected before each use The operator or other designated. person should look for signs of,Melting or charring. Acid or caustic burns,Weld spatter,Broken stitching. Cuts or tears,Damaged eyes or fittings,Abrasive wear. WARNING If any of the conditions above exist on the web strap remove from service immediately and contact. Klein Tools or authorized repair center to replace the web strap. Periodic Inspections The frequency of these inspections should be determined by a qualified person and based on. factors such as usage environment and previous experience Inspections are not required at equal intervals and. should be more frequent as the web strap approaches the end of its useful life. CAUTION We recommend increased frequency of inspections if any of the following conditions are detected. Severely worn end connections,Distortion of the web strap structure. Evidence of heat damage, WARNING Web strap should be replaced regardless of condition five 5 years after the hoist went into service.
HOOK Inspection, Frequent and Periodic Inspections of the hooks should be performed at the same time those inspections are. performed on the hoist Hooks should be removed from service and repaired or replaced if any of the below. conditions exist,Cracks nicks and gouges, Any visibly apparent bend or twist from the plane of the unbent hook. Any distortion causing an increase in throat opening. Any damaged latch or malfunctioning latch that does not close the hook s throat. Evidence of excessive heat exposure or unauthorized welding. Evidence of unauthorized alterations such as drilling machining grinding or other modifications. Hoist Maintenance, Avoid storing web strap hoist in areas that are high in humidity dusty sandy exposed to direct sunlight. If hoist is used in heavy rain or near saltwater clean all parts of the hoist except handle and web strap with a. multi purpose lubricant, Do not allow water to come in contact with the brake area Water contact could cause the brake to become stiff. Web Strap Ratchet Hoist KN1500P EXH Web Strap Ratchet Hoist with Hot Rings the Klein tools Kn1500p eX and Kn1500p eXH meet aSMe B30 21 2005 standard for Manually lever operated Hoists Web Strap type and aSMe B30 10 2009 standard for hooks this instruction manual covers the operation inspection and maintenance

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