Triumph 650 Parts Manual Classic Bike

Triumph 650 Parts Manual Classic Bike-Free PDF

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TRIUMPH GUARANTEE, 1 In this Guarantee the word machine refers to the motor cycle scooter motor cycle combination. or sidecar as the case may be purchased by the Purchaser. 2 In order to obtain the benefit of this Guarantee the Purchaser must have correctly completed the. registration form and returned it to us within fourteen days of the purchase. 3 We will supply free of charge a new part in exchange for or if we consider repair sufficient will. repair free of charge any part proved within six months of the date of purchase of any new machine. three months overseas or within three months of Its renewal or repair in the case of a part already. renewed or repaired to be defective by reason of our faulty workmanship or materials We do not. undertake to bear the cost of fitting such new or repaired part or accessory. 4 Any part considered to be defective must be sent to our Works carriage paid accompanied by the. following information,a Name of purchaser and his address. b Date of purchase of machine,c Name of dealer from whom the purchase was made. d Engine number and model, 5 This Guarantee shall not extend to defects or damage appearing after misuse neglect abnormal stress. or strain or the incorporation or affixing of unsuitable attachments or parts and in particular. a Hiring out,b Racing and Competitions, c Adaptation or alteration of any part or parts after leaving our Works.
d The attaching of a sidecar in a manner not approved by us or to an unsuitable. motor cycle, This Guarantee shall not extend to machines whose trade mark name or manufacturing number has. been altered or removed or in which has been used any part not supplied or approved by us or to. tyres saddles chains speedometers revolution counters and electrical equipment or to parts supplied. to the order of the Purchaser and different from our standard specification. 6 Our liability and that of our dealer who sells the machine shall be limited to that set out in this guarantee. and no other claims including claims for consequential damage or injury to person or property shall. be admissible All other conditions and warranties statutory or otherwise and whether express or. i mplied are hereby excluded and no guarantee other than that expressly herein contained applies to. the machine to which this Guarantee relates or any accessory or part thereof. 7 We reserve the right to modify or deviate from the Published Specification without notice. REPAIRS GUARANTEE, 1 Whilst the highest standard of workmanship and materials is aimed at we cannot accept liability for. any defects appearing more than three months after the machine assembly or component has left our. Works after being repaired, 2 We will repair or replace at our option free of charge any defective work materials or parts relating. to the repairs carried out by us appearing within that time but shall not be under any further or other. liability for any other loss or damage whether direct or consequential and our liability shall be limited. to the cost of so making good We do not undertake to bear the cost of fitting any replacement or. repaired part, We do not accept liability in respect of parts of proprietary manufacture e g tyres saddles chains. speedometers revolution counters and electrical equipment which may be used by us in effecting a. repair All other conditions and warranties statutory or otherwise express or implied are hereby excluded. ClassicBike biz,ILLUSTRATION INDEX,Fig No Description Page No.
1 CRANKSHAFT AND CONNECTING RODS 12,2 CRANKCASE 14. 3 OIL PUMP AND RELEASE VALVE AND MANIFOLD 16,4 CYLINDER BLOCK AND HEAD 6T AND TR6 18. 5 CYLINDER BLOCK AND HEAD T120 20,6 TIMING COVER CONTACT BREAKER AND COILS 22. 7 GEARBOX INNER COVER AND SELECTORS 24,8 GEARBOX SHAFTS AND GEARS 26. 9 GEARBOX OUTER COVER 28,10 CLUTCH 30,11 CHAINCASE AND CHAINS 32.
12 FRAME 34,13 SWINGING FORK AND SUSPENSION UNITS 36. 14 ENGINE UNIT FITTINGS AND FOOTRESTS 38,15 EXHAUST PIPES AND SILENCERS 40. 16 TELESCOPIC FRONT FORKS 6T 42,17 NACELLE HEADLAMP AND SWITCHES 44. 18 TELESCOPIC FRONT FORK TR6 AND T120 46,19 FRONT WHEEL 48. 20 REAR WHEEL 50,21 QUICKLY DETACHABLE REAR WHEEL 52.
22 PETROL TANKS 54,23 OIL TANK 56,24 BATTERY CARRIER AND AIR FILTER 58. 25 PANELS AND TWINSEAT 60,26 MUDGUARDS 62,27 HANDLEBARS AND CONTROL LEVERS 64. 28 CONTROL CABLES AND AMERICAN HANDLEBARS 66, 29 TOOLKIT FRAME LOCK PILLION FOOTRESTS AND LICENCE HOLDER 68. 30 AMAL CARBURETTER 6T 70,31 AMAL CARBURETTER TR6 AND T120 72. 32 HEADLAMP WIRING HARNESS HORN AND RECTIFIER 74,SPEEDOMETER TACHOMETER AND TAIL LAMP 76.
ClassicBike biz,59 MANIFOLD 17,AIR FILTER,13 33 MUDGUARDS 63. ALTERNATOR,NACELLE 45,BATTERY CARRIER 59,OIL PUMP 17. OIL TANK 57,CARBURETTER 71,CARTON PACKS 9,PETROL TANK 55. CENTRE STAND,PILLION FOOTRESTS 69,CHAINCASE 33,PISTONS 13. CHAINS 33 35,PROP STAND,COIL 23 Q D REAR WHEEL 53,CONTACT BREAKER 23.
b7 REAR PANELS 61,CONTROL CABLES,65 REAR WHEEL 51,CONTROL LEVERS. 15 RECTIFIER 75,CRANKSHAFT,CRANKSHAFT,CYLINDER HEAD 19 21. SPARK PLUGS,SPEEDOMETER,ENGINE PLATES,PLATES STEERING RACES. EXHAUST PIPES SUSPENSION UNITS,FOOTRESTS 13,43 47 TIMING GEARS. FRONT FORKS,49 TOOLKIT,FRONT WHEEL,GASKET SETS VALVES.
WIRING HARNESS 45 75,HANDLEBARS,45 ZENER DIODE,ClassicBike biz. THUNDERBIRD 6T TECHNICAL DATA,Boreand stroke 71 x82 mm. 2 79x3 23 ins,p 649 c c 40 Cu ins,Compressionratio 7 5 1. S arkin lu s,p gp g Champion N4,Carburetter Amal Monobloc 376. Mainjet 230,Needlejet 106,Needle Type C,Throttle valve 376 4.
Pilotjet 25,Gearbox sprocket Solo 20 teeth,Sidecar 18 teeth. Chains Front 8 Duplexx84 links,Rear Solo e x8 x103 links. Sidecar 8 x 8 x 102 links,Capacities Fuel Tank 4 galls 18 litres. Oil Tank 5 pints 2 8 litres,Gearbox e pint 500 c c. Primary Chaincase a pint 350 c c,Front Forks each leg 3 pint 190 c c.
Brakes Front diameter 8 20 32 cms,Rear diameter 7 17 78 cms. Front 325x18,Rear 3 50x18,ClassicBike biz,TROPHY TR6 TECHNICAL DATA. Boreand stroke 71 x 82 mm,2 79x3 23 ins,Capacity 649 c c 40 Cu ins. Compressionratio 8 5 1,Sparkingplugs Champion N4,Carburetter Amal Monoblo 389. Mainjet 310,Needlejet 106,Needle Type D,Throttle valve 389 32.
Pilotjet 25,Gearbox sprocket Solo 19 teeth,Sidecar 17 teeth. Chains Front 8 Duplexx84 links,Rear Solo 8 xe x103 links. Sidecar 8 x 8 x 102 links,Capacities Fuel Tank 4 galls 18 litres. Oil Tank 5 pints 2 8 litres,Gearbox 8 pint 500 c c. Primary Chaincase e pint 350 c c,Front Forks each leg 3 pint 190 c c.
Brakes Front diameter 8 in 20 32 cm,Rear diameter 7 in 17 78 cm. Tyre size Front 325x19,Rear 400x18,ClassicBike biz. BONNEVILLE 120 T120 TECHNICAL DATA,Bore and stroke 71 x82 mm. 2 79x3 23 ins,Capacity 649 c c 40 cu ins,Compression ratio. ratio 8 5 1,Sparking plugs Champion N4,Carburetters 2 Amal Monobloc 389.
Main jet 260,Needle jet 106,Needle Type D,Throttle valve 3893. Pilot jet 25,Gearbox sprocket Solo 19 teeth,Sidecar 17 teeth. Chains Front 8 Duplex,i Duplexx84,x 84 links,Solo a x8 x1031inks. 5 x 103 links,Sidecar s xe x1021inks,1 x e x102 links. Capacities Fuel Tank 4 galls 18 litres,Oil Tank 5 pints 2 8 litres.
Gearbox a pint,Primary Chaincase a pint,pint 350 c c. Front Forks each leg 3 pint 190 c c,Brakes Front diameter 8 in 20 32 cm. Rear diameter 7 in 17 78 cm,Tyre size Front 3 25 x 18. Rear 33 50x18,ClassicBike biz,CARTON PACK LIST, The following sub assemblies are supplied in carton packs under the C P part number stated The. contents of these carton packs are preserved and will not deteriorate under adverse conditions. Part No Contents,Brake Lining,C P 38 A M 2 2 NW243 Brake lining.
16 W129 Rivet,C P 184 W1414 Brake lining,16 W129 Rivet. C P 199 1 E4899 Piston C R 7 5 1,2 E3049 Compression ring. 1 E2898 Oil control ring,1 WE203E Gudgeon pin,2 WE479 Circlip. C P 199 is also available in 0 010 in 0 020 in and 0 0 in oversizes. C P 200 1 E5329 Piston C R 8 5 1,2 E3049 Compression ring. 1 E2898 Oil control ring,1 WE203E Gudgeon pin,2 WE479 Circlip.
C P 200 is also available in 0 010 in 0 020 in and 0 040 in overseas. C P 202 1 E5819 Piston C R 11 1 Alcohol fuel,2 E3049 Compression ring. 1 E2898 Oil control ring,1 WE203E Gudgeon pin,2 WE479 Circlip. Piston Rings,4 E3049 Compression ring,2 E2898 Oil control ring. C P 99 is also available in 0 010 in 0 020 in and 0 040 in oversizes. Valve springs,4 E4221 Inner spring Red spot,4 E4222 Outer spring Red spot. E3001 Inner spring White spot,E3002 Outer spring White spot.
ClassicBike biz,CARTON PACK LIST continued,Part No Contents. C P 173 2 E3310 Inlet valve,6T TR6 2 E3927 Exhaust valve. Valve Guides,C P 97 2 E2899 Inlet guide,6T TR6 2 E2900 Exhaust guide. De coke Gasket Set All models D GS1,HOW TO USE THIS PARTS CATALOGUE. First check that the engine number of your machine is subsequent to that quoted on the title page. Next consult the index on Page 5 for the parts or group of parts which you wish to locate When. you have located the parts make sure from the end columns that the part you have located does apply to. your machine, List the quantities required as single units do not ask for 2 pairs or 3 dozen.
In case of painted items always state the colour required Painted parts are available only in the colours. or alternatives specified for that model of that particular year. Colour Suffix Letter to Part No,BURNISHED GOLD ALASKAN WHITE BG AW. PACIFIC BLUE PB, N B Pacific Blue is a flamboyant finish applied over Silver Sheen. Paint is available also in all colours in I pint or 1 gallon tins. PLEASE NOTE, THROUGHOUT THIS LIST ASSEMBLIES ARE PRINTED IN CAPITALS AND THE COMPONENTS. INCLUDED IN THAT ASSEMBLY ARE INDENTED IN THE DESCRIPTION COLUMN REVERTING. TO THE ORIGINAL ALIGNMENT WHEN THE ASSEMBLY IS COMPLETE TO ORDER THE COMPLETE. ASSEMBLY IT IS NECESSARY ONLY TO QUOTE THE ASSEMBLY NUMBER ANY COMPONENT. PARTS LISTED MAY ALSO BE OBTAINED SEPARATELY IF REQUIRED. SPECIAL WORKSHOP TOOLS, A COMPLETE LIST OF WORKSHOP TOOLS CAN BE MADE AVAILABLE BY EITHER CONTACTING. YOUR DEALER OR APPLYING DIRECT TO THE TRIUMPH SERVICE DEPARTMENT IN MOST CASES. THESE TOOLS ARE VERY COSTLY AS THEY ARE MADE ENTIRELY FOR WORKSHOP USE AND. THEREFORE IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER PURCHASES THE TOOLS IN. ORDER TO AID SERVICING THE MACHINE ONCE OR TWICE ONLY IN THESE CIRCUMSTANCES. IT IS FAR MORE ECONOMICAL TO GET IN TOUCH WITH A RECOGNISED DEALER. ClassicBike biz,TRIUMPH SPARES, HOW TO ORDER Every part is indicated by a number and this should be quoted together with.
the description In order to assist customers dimensions have been given in many cases where parts. are similar Parts where possible have been listed in order of assembly and a number of the illustrations. show the assembly order also With these aids there should be no difficulty in identifying the parts you. ALWAYS HEAD YOUR ORDER WITH THE ENGINE NUMBER STAMPED ON THE LEFT SIDE OF. THE ENGINE JUST BELOW THE CYLINDER TOGETHER WITH THE PREFIX LETTERS. WHERE TO OBTAIN Triumph Spare Parts can only be obtained from an authorised Triumph. Dealer and we recommend our customers to place their orders with the Triumph Dealer in their district. When parts not usually asked for are required and for which the Dealer may have to write or obtain. specially the postage or carriage incurred becomes payable. TRIUMPH SPARES ARE NOT SUPPLIED TO PRIVATE OWNERS DIRECT FROM THE FACTORY. A LIST OF AUTHORISED DEALERS WHO STOCK TRIUMPH SPARES IS AVAILABLE ON REQUEST. IF DIFFICULTY IS EXPERIENCED IN OBTAINING THE REQUIRED PARTS THE MATTER SHOULD. BE TAKEN UP DIRECTLY WITH THE TRIUMPH SPARES DEPARTMENT. Customers are warned against the risk incurred by purchasing parts that are not of genuine Triumph. manufacture This risk is eliminated if parts are ordered as instructed from recognised Dealers. PATTERNS AND PARTS FOR REPAIR It is not necessary to send patterns if the part number. is quoted The sending of patterns often delays the order as parcel post or rail takes longer than letter post. Parts sent to Coventry for repair replacement or as patterns should bear the sender s Name and. Address and clear instructions should accompany the parts In your own interest send a copy of the advice. note under separate cover All parts must be forwarded carriage paid and care should be taken to ensure. that all remittances are sent separately and not enclosed with the parts Fragile units such as cylinders. etc should always be boxed to avoid damage in transit Complete machines should have all fitments such. as windscreens driving mirrors tools etc removed by the sender before despatch as it is impossible for. us to accept responsibility in the event of loss in transit We are always pleased to give estimates for over. hauling and repairs but should an estimate not be accepted a charge will be made covering cost of dismantling. and re assembling if carried out, Communications relating to Parts should be addressed to the SPARES DEPARTMENT and for repairs. guarantee claims and technical advice to the SERVICE DEPARTMENT Triumph Engineering Co Ltd. TR6 TROPHY T120 BONNEVILLE 120 xxxxxxxxxxFrom engine No DU 13375x TRIUMPH ENGINEERING COMPANY LIMITED MERIDEN WORKS ALLESLEY COVENTRY ENGLAND TELEPHONE MERIDEN 331 TELEGRAMS TRUSTY COVENTRY REF 916 64 ClassicBike biz See Bookmarks TRIUMPH GUARANTEE 1 In this Guarantee the word machine refers to the motor cycle scooter motor cycle combination or sidecar as the case may

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