T31 NISSAN X TRAIL DIESEL M9R

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The information in this Training Manual should not be interpreted as a basis for. warranty or goodwill claims against Nissan Motor Co Australia Pty Ltd NMA. unless so designated, This Technical Training Manual is intended for use by NMA Nissan. Dealership Technical Personnel It is not designed for the use by press or for. customer distribution, Before quoting any specifications be sure to check the relevant Service Manual. and Technical Bulletins, Right for alteration to data and specifications at any time is reserved Any such. alterations will be advised by Nissan through Technical and Sales Bulletins. 2008 Nissan Motor Company Australia Pty Ltd,Inc Victoria. Ref Technical Training Department,T31 X TRAIL Diesel M9R New Model Introduction.
Nissan Australia July 2008,ABOUT THIS TRAINING MANUAL. The purpose of this document is for Nissan Dealer Technical Staff SELF STUDY purposes If anything. contained within this document gives any doubt please contact Nissan via a Non Vehicle related. TechLine enquiry to clarify the information within this document. The information in this training manual should not be interpreted as a basis for warranty or goodwill. claims against Nissan Motor Co Australia Pty Ltd NMA unless so designated. FUTURE UPDATE S OF THIS TRAINING MANUAL, Additional information will be collated added to this document at a later date When this does occur a. special amendment document will be published on the new Nissan Learning Academy. Go to www nissanlearningacademy com au for more detail. This actual Training Manual will also be readily available at anytime for download printing within each. Nissan Dealership,T31 SERVICE MANUAL ESM,SM8E 1T31G2. Your dealership service department will have access to a Service Manual ESM for T31 in July 2008 If. not please contact TechLine via a non vehicle related enquiry. This Training Manual is designed for the purpose of relaying information about the vehicle the systems. within it This Training Manual is NOT to be used as the Service Manual Throughout this Training. Manual references are made to the Service Manual for additional information regarding fault diagnosis. repairs or maintenance, Once again should there be any doubt please contact TechLine. T31 SERVICE TECHNICAL BULLETINS,Please ensure you familiarise yourselves with all.
STB s relating to T31, Once the screen where all STB s are accessed click. on the by Model link then all the STB s will be,re sorted so that all the T31 STB s are together. T31 X TRAIL Diesel M9R New Model Introduction,Nissan Australia July 2008. The T31 X TRAIL is now available with a 2 0L 4 cylinder. turbo diesel engine, The all new M9R engine is a jointly developed engine by. Nissan Renault Various Renault models utilise this. engine in the Australian market as well as the X TRAIL. The engine is a 2 0L Common Rail Diesel engine with a. maximum power torque output of 127kW 360Nm M T, The 127 kW engine can be identified via the red coloured.
I in the dCi badge on the tailgate,direct Common rail injection. T31 X TRAIL Diesel M9R New Model Introduction,Nissan Australia July 2008. T31 M9R Technical Features R51 D40 YD25 Technical Features. Displacement Litres 2 0 Displacement Litres 2 5, Bore x Stroke mm 84 x 90 Bore x Stroke mm 89 x 100. Compression Ratio 15 6 1 Compression Ratio 16 5 1,Direct Injection Direct Injection. M T Maximum Power kW 127 3750 rpm Maximum Power kW 126 4000 rpm. M T Maximum Torque Nm 360 2000 rpm Maximum Torque Nm 403 2000 rpm. A T Maximum Power kW 110 4000 rpm,A T Maximum Torque Nm 320 2000 rpm.
Bosch CP3 CRD 1600 BAR max pressure Denso CRD 1800 BAR max pressure. Piezo type Injectors Solenoid type Injectors, Variable Geometry Turbo controlled by the ECM Variable Geometry Turbo controlled by the ECM. Intercooler mounted in front of the radiator Intercooler mounted in front of the radiator. Diesel Particulate Filter Diesel Particulate Filter A T only. Valve train DOHC 4 valves per cylinder with Valve train DOHC 4 valves per cylinder shim. hydraulic lash adjuster adjustable, 1 x Single row Timing Chain Small 2nd chain for 2 x Dual row Timing Chains. Engine Oil Pump only,Piston Cooling Jets,Piston Cooling Jets. Gear driven Balance Shaft unit attached to the, Gear driven Balance Shaft unit attached to the base of the engine. base of the engine,Engine Oil specification, Engine Oil specification 5W 30 ACEA C3 Low A T variants fitted with DPF 5W 30 ACEA C3 Low.
Ash 10 000km service interval Ash 10 000km service interval. M T variants variants without DPF,10W 40 ACEA B3 10 000km service interval. T31 X TRAIL Diesel M9R New Model Introduction,Nissan Australia July 2008. SPECIAL PRECAUTIONS FOR THE M9R ENGINE,ENGINE FUEL SYSTEM. Do NOT crack open an injector line i e loosen any steel fuel pipes lines or any fuel tube connected to. the Fuel Rail whilst the engine is running or being cranked Use CONSULT III ENGINE DATA MONITOR. to determine if the engine has sufficient fuel pressure. Do NOT re use any steel fuel tubes that form part of the high pressure fuel system once they have been. loosened removed, Do NOT disassemble the Fuel Rail If components such as the Fuel Rail Pressure Sensor or the Pressure. Regulating Solenoid Valve require replacement the WHOLE FUEL RAIL is to be replaced. As a general rule do NOT allow any fuel components from the Fuel Filter through to the Injector to be left. open to the atmosphere The atmosphere itself as well as airborne particles can damage the fuel system. components REFER TO THE SECTION OF THE SERVICE MANUAL TITLED PRECAUTIONS IN. SECTIONS EM EC for M9R ENGINE ECR FOR MORE DETAILS. Removed fuel system components must be placed in specially HERMETICALLY SEALED BAGS. Otherwise components must be plugged using special plugs from Nissan parts Refer to PRECAUTIONS. in the Service Manual as mentioned above, A simple operation such as replacing the fuel filter at the 40 000km service can damage the fuel system if.
the operation is carried out in a contaminated environment. Ensure that the vehicle runs ONLY on good quality Diesel Fuel Bio Diesel is in NO WAY suitable for this. or any Nissan CRD engine, Do NOT in any way disassemble the Fuel Pump or Fuel injectors. Petrol EVEN IN TINY QUANTITIES will damage the engine. Check that you have the plugs for the unions to be. opened bag of plugs sold at the Parts Stores Nissan. part No 16609 00Q0A Plugs are to be used once only. After use they must be thrown away once used they are. soiled and cleaning is not sufficient to make them. reusable Unused plugs must be thrown away, Check that you have hermetically re sealable plastic. bags for storing removed parts Stored parts will, therefore be less subject to the risk of impurities The. bags must be used only once and after use they must. be thrown away, Lint free towelettes are to be used for fuel pump related. service purpose The use of a normal cloth or paper for. cleaning purposes is forbidden These are not lint free. and may contaminate the fuel circuit of the system. Each lint free cloth should only be used once,T31 X TRAIL Diesel M9R New Model Introduction.
Nissan Australia July 2008,SPECIAL PRECAUTIONS FOR THE M9R ENGINE. ENGINE CONTROL SYSTEM, Do NOT ever DISCONNECT the injector harness connectors whilst the ignition is ON or the engine is. running on ANY CRD engine The Injector operating voltage reaches up to 120 VOLTS. Do NOT wet the engine bay especially using a high pressure water cleaner Moisture will most likely. cause corrosion issues with the electrical components. Always ensure all GROUND connections are clean tight Poor grounds will cause poor running issues. electrical noise interference issues etc, Do NOT unscrew the Fuel Rail Pressure Sensor the Fuel Pressure Regulating Solenoid from the Fuel. Rail The rail sensor solenoid can only be replaced as 1 part. Do NOT probe the Fuel Rail Pressure Sensor with ANY kind of Multimeter This can damage the sensor. Carefully follow the directions in the Service Manual for the sensor inspection procedure. DIESEL PARTICULATE FILTER DPF EXHAUST SYSTEM, Do NOT modify the exhaust system in anyway do NOT remove or encourage the removal of ANY Heat. Shields Always ensure the Heat Shields are in a serviceable condition. Do NOT install OR allow the installation of accessories underneath the vehicle. Ensure the area around the exhaust system is clear of ANY debris whenever the vehicle is presented for. Do NOT use exhaust extraction equipment whilst carrying out the Service Regeneration procedure using. CONSULT III, Ensure the vehicle is parked in a WELL VENTILATED area whilst the Regeneration process is being.
completed Do NOT use exhaust extraction equipment The engine needs to be left idling for 40 minutes. Whilst Regeneration is being performed ensure the floor ground below the vehicle is clear of ANY. material debris Ensure the floor ground surface beneath the vehicle is capable of withstanding high. temperatures, Always replace engine oil and engine oil filter after a Service Regeneration using CONSULT III Fuel. mixes with engine oil during service regeneration Ensure the engine oil used is 5W 30 ACEA C3 Full. Never perform DPF DATA CLEAR in WORK SUPPORT mode with CONSULT III unless the DPF has. been replaced with a new one If the DATA CLEAR was performed with CONSULT III yet the DPF was a. used in service unit it maybe damaged because Regeneration is not performed at appropriate timing. T31 X TRAIL Diesel M9R New Model Introduction,Nissan Australia July 2008. SPECIAL PRECAUTIONS FOR THE M9R ENGINE,ENGINE MECHANICAL. Do NOT re use the drive belt once it has been removed. If the drive belt is to be replaced the auto tensioner pulleys have to be replaced as well. The drive belt tensioner pulleys are to be replaced every 100 000km s. Do NOT run the engine without the drive belt or the harmonic balancer will be damaged. Do NOT loosen remove the fuel pump pulley,ENGINE LUBRICATION COOLING SYSTEMS. Do NOT refill the engine with engine oil TOO FAST During servicing add the engine oil slowly it. otherwise will spill out of the filler neck, Do NOT start the engine until the new oil that was added to the engine has settled to the sump If the.
engine is started too soon after filling the oil may be sucked into the combustion chamber via the engine. breathing system Allow 10 minutes After 10 minutes start the engine wait until the oil pressure light goes. out should only be a few seconds then stop the engine Wait a further 10 minutes to ensure the engine. oil has settled back into the sump Do NOT allow the engine to be overfilled The Engine Oil Level must. be EXACTLY ON THE FULL MARK, It is quite common to find that most electronic oil dispensing systems utilised in many workshops are NOT. ACCURATE A slightly overfull oil level can CAUSE SERIOUS ENGINE DAMAGE. Ensure that ONLY a 5W 30 ACEA C3 Low Ash Full Synthetic engine oil is used in this engine. The Engine Coolant is not to be replaced until 80 000km s or 4 years whichever occurs 1st Once it has. been drained the engine properly flushed 3 litres of new Nissan LLC has been added along with clean. good quality water the coolant is to then be replaced every 40 000km s or 2 years. Do NOT mix any other brand of coolant with Nissan LLC do NOT allow the coolant to be diluted. Ensure the cooling system has been properly bled after re filling Refer to section CO ENGINE ENGINE. COOLING of the Service Manual for details on how to bleed the cooling system. AUTOMATIC TRANSMISSION, Only EVER use Nissan Matic J Transmission Fluid This is the same fluid that is required for R51 D40. Z33 Y61 TB48, Do NOT encourage the towing of loads above the maximum towing specification of 1350kg braked trailer. T31 X TRAIL Diesel M9R New Model Introduction,Nissan Australia July 2008. ENGINE MECHANICAL,M9R Engine Cover Injection,System Cover.
A majority of the injection system is,contained underneath a specially designed. cover An additional plastic cover is then,located on the top of the engine These. covers are designed to minimise engine,Carefully follow the directions outlined in. section ENGINE ENGINE MECHANICAL,of the Service Manual whenever working on. any of the components shown right,M9R Camshafts,There are 2 x camshafts given that the.
engine is a DOHC engine Each camshaft,opens closes inlet exhaust valves. Therefore each camshaft is identified as a left,or right camshaft. This design is very similar to ZD30 YD25,Carefully follow the directions outlined in. section ENGINE ENGINE MECHANICAL,of the Service Manual whenever working on. any of the components shown right,T31 X TRAIL Diesel M9R New Model Introduction.
Nissan Australia July 2008,ENGINE MECHANICAL,M9R Inlet Exhaust Valve Layout. 1 Camshaft right side,2 Camshaft left side,A Intake cam lobe. B Exhaust cam lobe,Engine front,M9R Cylinder Head,The cylinder head is made of cast alloy The. valve train utilises hydraulic lifters instead of,Carefully follow the directions outlined in. section ENGINE ENGINE MECHANICAL,of the Service Manual whenever working on.
any of the components shown right,T31 X TRAIL Diesel M9R New Model Introduction. Nissan Australia July 2008,ENGINE MECHANICAL,M9R Timing Chain. A single chain is utilised in order to drive the,A secondary chain is utilised to drive the. 2008 Nissan Motor Company Australia Pty Ltd Inc Victoria Ref Technical Training Department 1 T31 X TRAIL Diesel M9R New Model Introduction Nissan Australia July 2008 ABOUT THIS TRAINING MANUAL The purpose of this document is for Nissan Dealer Technical Staff SELF STUDY purposes If anything contained within this document gives any doubt please contact Nissan via a Non Vehicle

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