SIBS 4 WORKSHOP MANUAL ISUZU NPS 300

Sibs 4 Workshop Manual Isuzu Nps 300-Free PDF

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MAN 051 6 FEB 2017,1 Revision History,Revision Issue Date Author Comments. 1 06 Feb 2015 J Leighton Initial Release, 2 21 May 2015 J Leighton Sections 8 10 11 12 and 19 updated Section 13 added. 3 06 Feb 2017 M O Driscoll Sections 6 8 9 14 15 16 17 and 18. Advanced Braking Pty Ltd 2017, All rights reserved No part of this manual may be reproduced in any form or by any means without the prior written consent. from the copyright holder While every attempt is made to ensure that the information in this manual is correct no liability can. be accepted by the authors for loss damage or injury caused by any errors in or omissions from the information given. MAN 051 6 FEB 2017,2 Table of Contents,1 Revision History 2. 2 Table of Contents 3,3 Important Information 4,4 Terminology 5.
5 Exploded Views Parts Lists Rear Brake Assembly 6. 6 Exploded Views Parts Lists Front Brake Assembly 10. 7 Wiring Diagram 14,8 Installation Rear Brakes 16,9 Installation Front Brakes 24. 10 Installation Hydraulic System 30,11 Installation Electrical System 34. 12 Pre Service Inspection 36,13 Controller Setup 38. 14 Service Schedule 39,15 Pre Start Check 40,16 Minor Service 100hrs 41. 17 Major Service Rear 43,18 Major Service Front 50.
19 Troubleshooting 54,MAN 051 6 FEB 2017,3 Important Information. This manual applies to the fourth generation Sealed Integrated Braking System SIBS 4 for the Isuzu NPS 300 The manual. details how to install the SIBS 4 system correctly to ensure optimum safety and performance All information contained in this. manual is based on the latest SIBS product information available at the time of publication. This manual should be read in conjunction with the appropriate Isuzu vehicle manual for further information on removal and. installation of any standard Isuzu components, While every effort has been made to address all aspects of installation and servicing please advise Advanced Braking of any. omissions or suggestions on how this manual may be improved. Advanced Braking Pty Ltd reserves the right to change the manual at any time without prior notice. The most up to date version of the manual can be obtained by contacting the ABT Customer Service Manager. The SIBS and EMMA trademarks are owned by Advanced Braking Pty Ltd. Street Address Advanced Braking Pty Ltd,Unit 1 3 McDonald Street West. Osborne Park WA 6017,Postal address PO Box 1177,Osborne Park WA 6916. E mail sales advancedbraking com,Website www advancedbraking com.
Phone 61 08 9273 4800,Fax 61 08 9201 9986,MAN 051 6 FEB 2017. 4 Terminology,ABS Anti lock braking system,ATF Automatic transmission fluid. DPS Door proximity system, Emergency Brake Brakes automatically applied in an emergency. EMMA Electronically Modulated Mechanically Applied. HSI Highway speed isolation,OEM Original equipment manufacturer. Park Brake Brakes applied independently of the service brake. PWI Pad wear indicator, Service Brake Brakes applied when driving via the foot pedal.
SIBS Sealed Integrated Braking System, SIBS Cooling Fluid Specially formulated cooling fluid for use in SIBS brakes. MAN 051 6 FEB 2017,5 Exploded Views Parts Lists Rear Brake Assembly. MAN 051 6 FEB 2017,QTY KIT TORQUE,ITEM PART NO DESCRIPTION. 2 BRAKES Nm,17 9000 STUD AXLE DRIVE 16,NUT AXLE DRIVE 16. 2 31 6003 BEARING WHEEL OUTER 2,17 4000 HUB ASSEMBLY REAR LH 1.
17 4001 HUB ASSEMBLY REAR RH 1,4 31 4005 SEAL HUB 4. 5 17 2009 SLEEVE SHAFT REAR 2,17 2010 STUD WHEEL LH 6. 6 17 2011 STUD WHEEL RH 6,NUT WHEEL 12,7 31 4006 SEAL V LIP OUTER 2. 8 31 6002 BEARING WHEEL INNER 2,9 31 5015 NIPPLE GREASE 2 8. 10 30 0014 BOLT HOUSING 24 50,17 2004 HOUSING OUTER LH 1.
17 2005 HOUSING OUTER RH 1,12 31 2011 O RING SERVICE PRIMARY REAR 4. 13 17 2008 PISTON SERVICE REAR 4,14 17 2002 FLANGE MOUNTING REAR BRAKE 2. 15 30 2009 WASHER MOUNTING REAR BRAKE 12,16 30 1001 NUT MOUNTING REAR BRAKE 12. 17 30 2003 WASHER SEALING COPPER 4,18 25 2039 DRAIN PLUG 2 20. 19 30 2004 WASHER SEALING COPPER 2,20 31 5026 CONNECTOR PIPE SERVICE BRAKE 2 20.
21 17 4006 LINK PIPE SERVICE BRAKE 2 15,22 25 2038 FILL PLUG 2 20. MAN 051 6 FEB 2017,23 31 5000 CONNECTOR HOSE EMMA 2 20. 24 31 5025 CONNECTOR HOSE BREATHER 2 15,25 31 9000 CAP BLEED NIPPLE 8. 26 31 5001 BLEED NIPPLE 8 15,17 5008 HOUSING INNER REAR LH W PINS 1. 17 5009 HOUSING INNER REAR RH W PINS 1,28 30 0009 BOLT MOUNTING REAR BRAKE 12 100.
29 31 2012 O RING SERVICE WIPER REAR 4,30 31 2006 O RING HOUSING 2. 31 24 2850 BRAKE PAD CW 4,32 17 2003 ROTOR 2,33 24 2860 BRAKE PAD ACW 4. 34 17 2006 CARRIER HOUSING SEAL 2,35 30 2010 WASHER SPRING SEAL CARRIER MOUNTING 12. 36 30 0010 BOLT SEAL CARRIER MOUNTING 12,37 31 4004 SEAL CASSETTE HOUSING 2. 38 31 2001 BACK UP RING EMMA SMALL 8,39 31 2000 O RING EMMA SMALL 8.
40 31 2002 O RING EMMA LARGE 8,41 31 2003 BACK UP RING EMMA LARGE 8. 42 25 2061 GASKET SPRING COVER 2,43 17 2014 PISTON EMMA 44 8. 44 31 0002 DISC SPRING 64,25 2010 SPRING COVER LH 1. 25 2011 SPRING COVER RH 1,46 30 2000 WASHER SPRING COVER 20. 47 30 0008 BOLT SPRING COVER 20 60,48 25 2040 PLUNGER PAD WEAR INDICATOR 2 15.
49 30 2005 WASHER SEALING PAD WEAR INDICATOR 2,MAN 051 6 FEB 2017. 50 25 2042 CAP PAD WEAR INDICATOR 2 10,51 25 2041 GLAND PAD WEAR INDICATOR 2 15. 52 30 0028 RETRACTOR BOLT 8 80,53 31 5004 PLUG SPRING COVER 6 10. 54 17 5002 KIT WHEEL BEARING PAIR REAR SET 1,55 17 5006 KIT INSPECTION REAR SET 1. 56 17 5004 KIT MOUNTING REAR SET 1,57 17 5000 KIT SERVICE REAR SET 1.
MAN 051 6 FEB 2017,6 Exploded Views Parts Lists Front Brake Assembly. MAN 051 6 FEB 2017,QTY KIT TORQUE,ITEM PART NO DESCRIPTION. 2 BRAKES Nm,1 30 3003 DOWEL PIN 4,2 31 6005 BEARING WHEEL OUTER 2. 17 4011 HUB ASSEMBLY FRONT LH 1,17 4012 HUB ASSEMBLY FRONT RH 1. 4 17 2019 SEAL HUB 2,17 2010 STUD WHEEL LH 6,5 17 2011 STUD WHEEL RH 6.
NUT WHEEL 12,6 31 4006 SEAL V LIP OUTER 2,7 31 6004 BEARING WHEEL INNER 2. 8 31 5015 NIPPLE GREASE 2 8,9 30 0014 BOLT HOUSING 24 60. 17 2004 HOUSING OUTER LH 1,17 2005 HOUSING OUTER RH 1. 11 31 2015 O RING SERVICE WIPER FRONT 8,12 31 2016 BACK UP RING SERVICE FRONT 8. 13 31 2014 O RING SERVICE PRIMARY FRONT 8,14 17 2020 PISTON SERVICE FRONT 8.
15 30 2003 WASHER SEALING COPPER 4,16 25 2039 DRAIN PLUG 2 20. 17 17 2023 GASKET SPINDLE FRONT 2,18 30 2004 WASHER SEALING COPPER 4. 19 31 5009 BOLT BANJO 2 20,20 25 2055 CAP PAD WEAR INDICATOR 2 10. 21 30 2005 WASHER SEALING PAD WEAR INDICATOR 2,22 25 4028 PAD WEAR INDICATOR ASSEMBLY FRONT 2 15. 23 17 4016 BRAKE HOSE FRONT 2,MAN 051 6 FEB 2017,24 17 2017 FLANGE MOUNTING FRONT BRAKE 2.
25 31 9002 CLIP RETAINING BRAKE HOSE 2,26 17 2046 BRACKET BRAKE HOSE FRONT 1. 27 31 5025 CONNECTOR HOSE BREATHER 2,28 25 2038 FILL PLUG 2 20. 17 5010 HOUSING INNER FRONT LH W PINS 1,17 5011 HOUSING INNER FRONT RH W PINS 1. 30 31 5001 BLEED NIPPLE 2 15,31 31 9000 CAP BLEED NIPPLE 2. 32 17 2021 LOCK TAB FRONT 4,33 30 0016 BOLT MOUNTING FRONT BRAKE 18.
34 31 2006 O RING HOUSING 2,35 24 2850 BRAKE PAD CW 4. 36 17 2003 ROTOR 2,37 24 2860 BRAKE PAD ACW 4,38 17 2006 CARRIER HOUSING SEAL 2. 39 30 2010 WASHER SPRING SEAL CARRIER MOUNTING 12,40 30 0010 BOLT SEAL CARRIER MOUNTING 12. 41 31 4004 SEAL CASSETTE HOUSING 2,42 17 5003 KIT WHEEL BEARING PAIR FRONT SET 1. 43 17 5007 KIT INSPECTION FRONT SET 1,44 17 5005 KIT MOUNTING FRONT SET 1.
45 17 5001 KIT SERVICE FRONT SET 1,MAN 051 6 FEB 2017. This page has been left blank intentionally,MAN 051 6 FEB 2017. This manual applies to the fourth generation Sealed Integrated Braking System SIBS 4 for the Isuzu NPS 300 The manual details how to install the SIBS 4 system correctly to ensure optimum safety and performance All information contained in this manual is based on the latest SIBS product information available at the time of publication This manual should be read in conjunction with

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