SERVICE MANUAL FOR WEED EATER POULAN POULAN PRO 18cc 21cc

Service Manual For Weed Eater Poulan Poulan Pro 18cc 21cc-Free PDF

  • Date:05 Aug 2020
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For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 1 SCREW SPECIFICATIONS,PART NO LOCATION QTY SIZE IN LBS. CRANKCASE CYLINDER,530015953 CYLINDER CRANKCASE 2 1 4 20 90 100. 952030201 SPARK PLUG 1 14mm 11 15 FT LBS,530015810 FAN HSG CRANKCASE 4 10 24 40 50. 530016014 CARB ADAPTER CYL 2 12 24 50 60,530015887 CARB CARB ADAPTER 2 9 15 60 70. 530015966 AIR BOX COVER BOX 2 10 14 10 15,IGNITION SYSTEM.
530038604 DRIVE COUPLING 1 5 16 24 10 12 FT LBS,530015954 MODULE CRANKCASE 2 8 32 30 40. STARTING SYSTEM FAN HOUSING CLUTCH HOUSING,530015882 STARTER DOG FLYWHEEL 2 6 19 8 12. 530016080 PULLEY ROPE 1 6 19 10 12,530015886 CLUTCH HSG FAN HSG 3 10 14 30 40. 530015882 SPRING HSG RET 1 6 19 8 12,530015875 NOSE CLAMP 10 24 25 35. SHROUD TANK,530015810 SHROUD CRANKCASE 4 10 24 40 50.
530015934 SHROUD FAN HSG 10 10 14 30 40,53015886 TANK SHROUD 2 10 14 40 50. 530047905 HUB DRIVESHAFT 1 5 16 24 70 90,530016273 THROTTLE HSG 8 16 10 15. USE LOCTITE 242 MEDIUM STRENGTH OR PERMA LOK MM 115. www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 2 SUMMARY OF ENGINE SPECIFICATIONS, A COMPRESSION COLD ENGINE AFTER MOTOR TEST 110 130 PSIG. B CRANKSHAFT RUN OUT 004 MAX,CIRCULAR RUN OUT 400 GAGE DIA.
C IDLE SPEED 3400 4200 RPM, D WIDE OPEN THROTTLE INTERMITTENT 2 4 TO AFTER 3 MINUTES. WARM UP AND MOTOR TEST JUST CLEAN,2 CYCLE 2 4 MUST BE MAX 1 8 TURN. RICHER THAN POINT WHERE ENGINE JUST,BREAKS INTO A CLEAN 2 CYCLE. E IGNITION TIMING FIXED 18 22 BTDC 3000 RPM,F MIXTURE SCREW SETTING 1 1 2 2 1 2 TURNS OUT. G COIL AIR GAP 010 014,H SPARK PLUG GAP RCJ8Y 023 028.
I CHOKE SHUTTER STAND OFF 004 MAXIMUM,www mymowerparts com. For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 3 CRANKCASE ASSEMBLY SPECIFICATIONS,A INSTALL INNER RETAINING RING IN CRANKCASE. B PRESS SEAL INTO CRANKCASE WITH SEAL LIP ORIENTED TOWARDS. CYLINDER END OF CRANKCASE,C INSTALL OUTER RETAINING RING INTO CRANKCASE. D PRESS OUTER BEARING WITH SEAL UNTIL IT STOPS AGAINST OUTER. RETAINING RING SEE FIGURE 1, NOTE MAKE SURE SEAL SIDE OF BEARING FACES AWAY FROM RETAINING. E PRESS INNER BEARING NO SEAL UNTIL IT STOPS AGAINST INNER. RETAINING RING ON OPPOSITE SIDE OF RING FROM SEAL,www mymowerparts com.
For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 4 PISTON CRANKSHAFT CYLINDER ASSEMBLY SPECIFICATIONS. A SPECIAL CAUTION NOTES, 1 CARE MUST BE TAKEN TO PROTECT PISTON FROM SCRAPES AND NICKS. 2 ASSEMBLY FIXTURES MUST BE KEPT CLEAN TO AVOID DAMAGE TO THE. 3 DO NOT HAMMER OR TAP PISTON PIN INTO PISTON, 4 CRANKCASE MUST BE KEPT FREE OF CHIPS DIRT AND DEBRIS. BEFORE AND DURING ENGINE ASSEMBLY,B PISTON AND CONNECTING ROD ASSEMBLY. 1 INSTALL PISTON PIN RETAINER IN ONE SIDE OF PISTON. 2 ASSEMBLE CONNECTING ROD TO PISTON SEE FIGURE 2 FOR. ORIENTATION OF CONNECTING ROD ASSEMBLY, 3 PRESS PISTON PIN NO SPECIAL ORIENTATION TO PISTON AND. CONNECTING ROD,4 INSTALL PISTON PIN RETAINER TO OTHER SIDE.
www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 4 PISTON CRANKSHAFT CYLINDER ASSEMBLY SPECIFICATIONS CONTINUED. C CRANKSHAFT ASSEMBLY, 1 PRESS CRANKSHAFT ASSEMBLY INTO BEARINGS UNTIL SHOULDER OF. COUNTERWEIGHT BOTTOMS OUT ON INNER BEARING IMPORTANT. CHECK TO SEE IF RETAINING RING GROOVE IS CLEAR TO ASSEMBLE. RETAINING RING AND CRANKSHAFT TURNS FREELY FIGURE 3 WHILE. SUPPORTING THE OUTER BEARING COMPLETELY AND ORIENTING. PROPERLY THE COUNTERWEIGHT,2 ASSEMBLE RETAINING RING INTO CRANKSHAFT GROOVE. NOTE CARE MUST BE TAKEN TO DETERMINE WHEN THE SHOULDER OF. THE CRANKSHAFT WILL CONTACT THE INNER RACE OF THE, INSIDE BEARING SO NO EXCESSIVE FORCE WILL BE APPLIED. OVER THE BEARING,www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983.
4 PISTON CRANKSHAFT CYLINDER ASSEMBLY SPECIFICATIONS CONTINUED. D CYLINDER ASSEMBLY, 1 COAT CYLINDER WALLS PISTON AND PISTON RING WITH 30 OR 40. WEIGHT OIL PRIOR TO ASSEMBLY,2 ASSEMBLE CYLINDER GASKET TO CYLINDER. 3 ASSEMBLE PISTON TO CYLINDER USING A RING PROTECTOR. 4 TURN CRANKSHAFT TO TOP DEAD CENTER ASSEMBLE CONNECTING ROD. TO CRANKSHAFT ASSEMBLY,5 FIT CYLINDER TO CRANKCASE. 6 ASSEMBLE TWO 2 SCREWS TO CYLINDER AND CRANKCASE USING LOCTITE ON THE. www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 5 CARBURETOR AIR BOX ASSEMBLY SPECIFICATIONS 18cc FEATHERLITE SERIES. A ASSEMBLE CARBURETOR ADAPTER GASKET TO CARB ADAPTER FIGURE 4. NOTE GASKET RETENTION POSTS, B ASSEMBLE CARB ADAPTER TO CYLINDER WITH TWO 2 SCREWS TORQUE TO.
SPECIFICATION, C SLIDE CHOKE PLATE SIDE WITH THREE DETENTS TO BE FACING AIR FILTER. BOX INTO AIR FILTER BOX UNTIL ALL THREE HOLES LINE UP WITH THE. HOLES IN AIR FILTER BOX, D PLACE CHOKE SHUTTER INTO FILTER BOX MAKING SURE THAT DETENT ON THE. SHUTTER WILL ENGAGE THE THREE DETENTS IN THE CHOKE PLATE FIG 5. www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 5 CARBURETOR AIR BOX ASSEMBLY SPECIFICATIONS CONTINUED. E PLACE CARB GASKET TO CARB ADAPTER MAKING SURE SLOTS IN GASKET. ALIGN WITH PINS ON ADAPTER FIGURE 6, F ATTACH LARGE DIA PURGE RETURN LINE FROM FUEL TANK TO LOWER ANGLED. FITTING ON CARB AS VIEWED FROM REAR OF POWERHEAD, G ATTACH SMALL DIA FUEL LINE FROM FUEL TANK TO FUEL INLET FITTING.
ON THE CARBURETOR THE FUEL INLET FITTING IS THE UPPER STRAIGHT. FITTING AS VIEWED FROM THE REAR OF THE POWERHEAD, H INSTALL SCREW THROUGH THE CHOKE SPACER WITH THE FLANGE AGAINST. THE SCREW HEAD THROUGH WAVE WASHER AND THEN THROUGH THE CHOKE. SHUTTER INTO AIR FILTER BOX INSTALL OTHER SCREW THROUGH THE. OTHER HOLE IN THE AIR BOX, I ALIGN SCREWS IN AIR FILTER BOX THROUGH CARBURETOR INTO CARB. ADAPTER AND TORQUE SCREWS TO SPECIFICATION, J IMPORTANT CHECK CHOKE LEVER MOVEMENT CHOKE LEVER MUST HAVE. POSITIVE STOP AT ALL DETENTS AND CYCLE THROUGH ALL THREE POSITIONS. OF CHOKE FREELY, K POSITION FILTER SUPPORT PLATE INTO AIR FILTER BOX RAISED CENTER. L FIT AIR FILTER FOAM INTO AIR FILTER BOX THERE ARE TO BE NO GAPS. OR PINCH AREAS AROUND EDGES, M INSTALL AIR BOX COVER TO AIR FILTER BOX WITH VERBIAGE TO TOP OF.
UNIT TORQUE 2 SCREWS TO SPECIFICATION,www mymowerparts com. For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 7 CARBURETOR ADAPTOR ASSEMBLY SPECIFICATION 24CC, A ASSEMBLE CARB ADAPTER GASKET TO CARB ADAPTOR ALIGNING NOTCHES IN. GASKET WITH RETENTION POSTS ON CARB ADAPTOR, B PLACE THROTTLE CABLE IN POCKET IN CARB ADAPTOR AS SHOWN IN FIG 7. C ASSEMBLE CARB ADAPTOR TO CYLINDER USING 2 SCREWS AND TORQUE TO. SPECIFICATION,www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 15 CARBURETOR AIR BOX ASSEMBLY SPECIFICATION, A ASSEMBLE CARB GASKET TO CARB ADAPTOR ENSURING NOTCHES IN GASKET.
ALIGN WITH PINS ON CARB ADAPTOR, B ATTACH LARGE DIAMETER FUEL LINE FROM TANK TO ANGLED FITTING ON. C ATTACH SMALL DIAMETER FUEL LINE FROM TANK TO STRAIGHT INLET. FITTING ON CARB, D ASSEMBLE CHOKE SPACER AND WAVE WASHER ONTO 1 CARB SCREW AND. INSERT THROUGH CHOKE PLATE AND CHOKE LEVER INSERT REMAINING 1. CARB SCREW THROUGH CHOKE PLATE SEE FIGURE 8, E INSERT SCREWS THROUGH CARB AND INTO CARB ADAPTOR AND TORQUE TO. SPECIFICATIONS SEE FIGURE 9, NOTE IMPORTANT CHECK CHOKE LEVER MOVEMENT AFTER INSTALLATION. AND ENSURE IT MOVES FREELY THROUGH ALL POSITIONS, F ATTACH Z FITTING ON THROTTLE CABLE TO CARB THROTTLE PLATE SEE.
G ASSEMBLE AIR BOX TO CHOKE PLATE BY INSERTING CHOKE LEVER THROUGH. SLOT ON AIR BOX AND SECURING WITH 3 SCREWS TORQUE SCREWS TO. SPECIFICATION,H PLACE FILTER ELEMENT INTO AIR BOX, I ASSEMBLE AIR BOX COVER TO AIR BOX WITH VERBIAGE FACING UP WITH 2 SCREWS TORQUE. SCREWS TO SPECIFICATION,www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. FIGURE 8 FIGURE 9,www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 6 MUFFLER ASSEMBLY SPECIFICATIONS, NOTE STEPS A D ARE NOT REQUIRED WHEN USING ONE PIECE MUFFLER ASSY. A ASSEMBLE OUTER BAFFLE TO COVER ASSEMBLY FIGURE 11. B ASSEMBLE INNER BAFFLE TO COVER ASSEMBLY, C ASSEMBLE MUFFLER BODY TO MUFFLER COVER UNTIL MUFFLER BODY SEATS IN.
COVER ASSEMBLY, D ASSEMBLE MUFFLER ASSEMBLY TO CYLINDER MAKE SURE MUFFLER ASSEMBLY. SETS SQUARE ON CYLINDER EXHAUST PORT IF MUFFLER IS COCKED OR. LEANING ON CYLINDER REMOVE IT AND REASSEMBLE TO CYLINDER. E SECURE MUFFLER ASSEMBLY TO CYLINDER USING 2 RETAINING SPRINGS. NOTE CARE MUST BE TAKEN WHEN PULLING SPRING OVER INTO MUFFLER. ATTACHING HOLES TO AVOID STRAIGHTENING OF SPRING HOOKS. www mymowerparts com, For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. 7 IGNITION SYSTEM SPECIFICATIONS, NOTE CLEAN CRANKSHAFT TAPER WITH AN ALCOHOL DAMPENED CLOTH TO REMOVE. GREASE AND OIL PRIOR TO FLYWHEEL INSTALLATION, A ASSEMBLE FLYWHEEL ONTO CRANKSHAFT ASSEMBLE WASHER AND DRIVE. COUPLING TO CRANKSHAFT HOLD FLYWHEEL WHILE TIGHTENING DRIVE. B DIP SCREW THREADS IN ADHESIVE COMPLETELY FILLING THREADS. ADHESIVE TO COVER A MINIMUM 250 OF THREAD LENGTH, C PUT ONE SCREW THROUGH RING TERMINAL ON WIRE ASSEMBLY.
D INSTALL SCREWS THROUGH IGNITION MODULE THEN SPACER AND INTO. CRANKCASE SETTING AIR GAP AT 010 014, E ATTACH FLAG TERMINAL ON WIRE SO THAT THE WIRE EXITS AWAY FROM. CYLINDER AND BE SURE TERMINAL IS SECURE ON TAB,www mymowerparts com. For Discount Poulan Poulan Pro Parts Call 606 678 9623 or 606 561 4983. service manual for weed eater poulan poulan pro 18cc 21cc and 24cc engines lt7000 lt7500 featherlite series wt21 pp110 pt112 pp113 pt115 pt165 lt17 prolite twist n edge te units ultratrim www mymowerparts com for discount poulan poulan pro parts call 606 678 9623 or 606 561 4983 1 screw specifications torque part no location qty size in lbs crankcase amp cylinder 530015953 cylinder

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