Service and Repair Manual GTH 5519 Deutz Tier 4i

Service And Repair Manual Gth 5519 Deutz Tier 4i-Free PDF

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September 2016,Introduction,Important Technical Publications. Read understand and obey the safety rules and Genie has endeavored to deliver the highest. operating instructions in the Genie GTH 5519 degree of accuracy possible However continuous. Operator s Manual before attempting any improvement of our products is a Genie policy. maintenance or repair procedure Therefore product specifications are subject to. change without notice,This manual provides troubleshooting and repair. procedures for qualified service professionals Readers are encouraged to notify Genie of errors. and send in suggestions for improvement All, Basic mechanical hydraulic and electrical communications will be carefully considered for. skills are required to perform most procedures future printings of this and all other manuals. However several procedures require specialized,skills tools lifting equipment and a suitable. workshop In these instances we strongly Contact Us. recommend that maintenance and repair be, performed at an authorized dealer service center http www genielift com.
e mail awp techpub terex com,Find a Manual for this Model. Compliance Go to http www genielift com,Machine Classification. Use the links to locate Operator s Parts or Service. Group B Type 3 as defined by ISO 16368,Machine Design Life. Unrestricted with proper operation inspection and,scheduled maintenance. Copyright 2016 by Terex Corporation,1272852 Rev A1 September 2016.
First Edition First Printing,Genie and GTH are registered trademarks of. Terex South Dakota Inc in the USA and many other,Printed on recycled paper. ii GTH 5519 Part No 1272852,September 2016,Revision History. Revision Date Section Procedure Page Description,A 03 2016 Initial Release. A1 09 2016 Introduction Serial Number Legend,REFERENCE EXAMPLES.
Section 2 Specifications Machine Specifications Electronic Version. Section 3 Repair Procedure 3 2, Section 4 Fault Codes 4 3 Click on any procedure or page number. Section 5 Schematics 5 3 highlighted in blue to view the update. Part No 1272852 GTH 5519 iii,September 2016,REVISION HISTORY CONTINUED. Revision Date Section Procedure Page Description,REFERENCE EXAMPLES. Section 2 Specifications Machine Specifications Electronic Version. Section 3 Repair Procedure 3 2, Section 4 Fault Codes 4 3 Click on any procedure or page number. Section 5 Schematics 5 3 highlighted in blue to view the update. iv GTH 5519 Part No 1272852,September 2016,INTRODUCTION.
Serial Number legend,Part No 1272852 GTH 5519 v,September 2016. This page intentionally left blank,vi GTH 5519 Part No 1272852. September 2016 Section 1 Safety Rules,Safety Rules. Failure to obey the instructions and safety rules,in this manual and the appropriate Operator s. Manual on your machine will result in death or,serious injury.
Many of the hazards identified in the,Operator s Manual are also safety hazards. when maintenance and repair procedures are,Do Not Perform Maintenance. You are trained and qualified to perform,maintenance on this machine. You read understand and obey,manufacturer s instructions and safety rules. employer s safety rules and worksite,regulations,applicable governmental regulations.
You have the appropriate tools lifting,equipment and a suitable workshop. Part No 1272852 GTH 5519 vii,Section 1 Safety Rules September 2016. SAFETY RULES,Personal Safety Workplace Safety, Any person working on or around a machine must Be sure to keep sparks flames and. be aware of all known safety hazards Personal lighted tobacco away from flammable and. safety and the continued safe operation of the combustible materials like battery gases. machine should be your top priority and engine fuels Always have an. approved fire extinguisher within easy,Read each procedure thoroughly This reach. manual and the decals on the machine, use signal words to identify the following Be sure that all tools and working areas.
are properly maintained and ready for, Safety alert symbol used to alert use Keep work surfaces clean and free of. personnel to potential personal debris that could get into machine. injury hazards Obey all safety components and cause damage. messages that follow this symbol, to avoid possible injury or death Be sure any forklift overhead crane or. other lifting or supporting device is fully, DANGER Indicates an imminently capable of supporting and stabilizing the. hazardous situation which if not weight to be lifted Use only chains or. avoided will result in death or straps that are in good condition and of. serious injury ample capacity, WARNING Indicates a potentially hazardous Be sure that fasteners intended for one. situation which if not avoided time use i e cotter pins and self locking. could result in death or serious nuts are not reused These components. injury may fail if they are used a second time, CAUTION Indicates a potentially hazardous Be sure to properly dispose of old oil or.
situation which if not avoided other fluids Use an approved container. may cause minor or moderate Please be environmentally safe. Be sure that your workshop or work area, NOTICE Indicates a potentially hazardous is properly ventilated and well lit. situation which if not avoided,may result in property damage. Be sure to wear protective eye wear and,other protective clothing if the situation. warrants it,Be aware of potential crushing hazards. such as moving parts free swinging or,unsecured components when lifting or.
placing loads Always wear approved,steel toed shoes. viii GTH 5519 Part No 1272852,September 2016,Table of Contents. Introduction,Important Information ii,Revision History iii. Serial Number Legend v,Section 1 Safety Rules,General Safety Rules vii. Section 2 Specifications,Machine Specifications 2 1.
Performance Specifications 2 2,Hydraulic Specifications 2 3. Hydraulic Components Specifications 2 4,Function Manifold Specifications 2 5. Air Conditioner Refrigerant Specifications 2 5,Deutz TD 2 9 L4 Engine 2 6. Comer Axle 2 7, Hydraulic Hose and Fitting Torque Specifications 2 8. Torque Procedure 2 9,SAE and Metric Fasteners Torque Charts 2 10.
Section 3 Repair Procedures,Introduction 3 1,Boom Components. 1 1 Boom 3 2,1 2 Boom Lift Cylinder 3 6,1 3 Boom Extend Cylinder 3 7. 1 4 Fork Level Cylinder 3 8,1 5 Fork Tilt Cylinder 3 9. Part No 1272852 GTH 5519 ix,September 2016,TABLE OF CONTENTS. Section 3 Repair Procedures continued,Operator s compartment.
2 1 Operator s Compartment 3 12,2 2 Machine Controls 3 14. Fuel and Hydraulic Tanks,3 1 Fuel Tank 3 18,3 2 Hydraulic Tank 3 19. 4 1 Engines 3 20,4 2 Engine Fault Codes 3 20,5 1 Axle 3 21. Hydraulic pumps,6 1 Boom and Steering Function Pump 3 22. 6 2 Hydrostatic Transmission Pump 3 26,7 1 Function Manifold 3 30.
7 2 Valve Coils 3 34,Section 4 Fault Codes,Introduction 4 1. Diagnostic Display 4 2, Engine Fault Codes Models with Deutz TD 2 9 L4 4 3. x GTH 5519 Part No 1272852,September 2016,TABLE OF CONTENTS. Section 5 Schematics,Introduction 5 1,Electrical and Hydraulic Symbol Legends 5 2. Electrical Schematic 5 3,Hydraulic Schematic 5 27,Part No 1272852 GTH 5519 xi.
September 2016,TABLE OF CONTENTS,This page intentionally left blank. xii GTH 5519 Part No 1272852,September 2016 Section 2 Specifications. Specifications,Machine Specifications Tires and wheels. Tire size 12 x 16 5,Fluid capacities Tire ply rating 10. Fuel tank 15 9 gallons Weight rough terrain tire wheel 106 lbs. 60 liters air filled 48 kg, Hydraulic tank 16 4 gallons Weight rough terrain tire wheel 320 lbs.
62 liters foam filled 145 kg, Hydraulic system 25 gallons Weight rough terrain solid tire 278 lbs. including tank 95 liters wheel 126 kg,Tire pressure 65 psi. models with air filled tires 4 5 bar,For operational specifications refer to the. Lug nut torque 295 ft lbs,Operator s Manual,Lug pattern 8 x 10 827. Wheel diameter 32 3 in,Wheel width 12 3 in,Continuous improvement of our products.
is a Genie policy Product specifications are,subject to change without notice. Part No 1272852 GTH 5519 2 1,Section 2 Specifications September 2016. SPECIFICATIONS, Performance Specifications Boom function speeds maximum. Boom up 7 seconds,Drive speed maximum 16 mph Boom down 7 seconds. Boom extend 7 seconds,Draw bar pull 9200 lbs,4173 kg Boom retract 4 seconds.
Lift capacity maximum 5500 lbs Fork tilt up 4 seconds. 2500 kg Fork tilt down 3 seconds,Continuous improvement of our products. is a Genie policy Product specifications are,subject to change without notice. 2 2 GTH 5519 Part No 1272852,September 2016 Section 2 Specifications. SPECIFICATIONS,Hydraulic Specifications Optional fluids. Biodegradable Petro Canada Environ MV46, Hydraulic Oil Specification Statoil Hydra Way Bio Pa 32.
BP Biohyd SE S,Hydraulic oil type Chevron Rando HD equivalent. Viscosity grade Multi viscosity Fire resistant UCON Hydroluble HP 5046. Viscosity index 200 Quintolubric 822, Cleanliness level Mineral based Shell Tellus S2 V 32. 15 13 Shell Tellus S2 V 46,Chevron Aviation A,Water content. 200 ppm Eni Arnica 32, Chevron Rando HD oil is fully compatible and NOTICE Continued use of Chevron Aviation. A hydraulic fluid when ambient,mixable with Shell Donax TG Dexron III oils.
temperatures are consistently,Genie specifications require hydraulic oils which. above 32 F 0 C may result in,are designed to give maximum protection to. component damage, hydraulic systems have the ability to perform over. a wide temperature range and the viscosity index,should exceed 140 They should provide excellent. Note Use Chevron Aviation A hydraulic fluid when,antiwear oxidation corrosion inhibition seal.
ambient temperatures are consistently below,conditioning and foam and aeration suppression. properties,Note Use Shell Tellus T46 hydraulic oil when oil. temperatures consistently exceed 205 F 96 C,Genie specifications require additional equipment. and special installation instructions for the,approved optional fluids Consult the Genie. Service Department before use,Continuous improvement of our products.
is a Genie policy Product specifications are,subject to change without notice. Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures Refer to the appropriate Maintenance Manual for your machine ii GTH 5519 Part No 1272852 September 2016 Compliance Machine Classi cation Group B Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation inspection and scheduled maintenance Important Read understand and obey

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