Repair Operation Manual Triumph Wedge Owners Association

Repair Operation Manual Triumph Wedge Owners Association-Free PDF

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This supplement is intended for use with the TR8Repair Operation ManualAKM 3971 Aand. providesadditionalinformati0n changesto vehiclespecificationsand revisionsto repair procedures. Opera Page,tion No No,General Specification Data 4. Engine Tuning Data 6,Torque WrenchSettings 8,Lubricantsand Anti FreezeSolutions 9. Maintenance Summary,Connectingrods and pistons,overhaul 12 17 10 20. FUEL SYSTEM CARBURETTERS,Manualcold start carburetters. left hand removeand refit 19 15 09 24,overhaul 19 15 18 25.
right hand remove and refit 19 15 10 24,tune and adjust 19 15 02 23. Gear changeremote control assembly overhaul 37 16 20 27. WIPERS AND WASHERS,Wiperdelay unit,remove and refit 84 25 31 27. ELECTRICAL,Ignition distributor,data U K 33,Wiring diagrams. VEHICLE IDENTIFICATION NUMBER GENERAL SPECIFICATION DATA. The vehicle identification number V I N is stamped on a plate on the R H suspension tower and This information supersedes that given in the Repair Operation Manual. should be quoted in full,A sample V I N is shown below ENGINE. Compression ratio U S A 8 15 1,SAT TP A D V 7 A A 402027 U K 9 35 1.
MarqueIdentifier,Marque Identifier not used before mid 1981. Model range LUBRICATION SYSTEM,Pump High capacity rotor pump. Class Pressure at 2400 rev min 2 5 kg cm2 2,Oil filter Disposablefull flow type. Body Oil filler Sealed cap on rocker cover,Steering Transmission. IGNITION SYSTEM,Model Year Change Coil U S A Lucas 22C12.
U K Lucas 23C12,Assembly Plant Ballast resistor 9 BR. Distributor Lucas electronic type 35DE8,Serial Number. FUELSYSTEM Carhnretters,Carburetter Refer to ENGINE TUNINGDATA. Fuel pump Electric immersedin fuel tank,Operating pressure 0 28 kgf cm 2. FUEL SYSTEM Fuel Injection,Make type Lucas digital.
Pump Electric beneath ear floor, Operating pressure Approximately3 0 kgf cm2 2 43 lbf in. Fuel filter s In line renewable,Air cleaner Replaceable element. TRANSMISSION MANUAL from VIN 402027 WEIGHTS APPROXIMATE COUPE From VIN 402027. Manualgearbox Automatic gearbox, 5th 4th 3rd 2nd 1st Rev Showroom Minimum 1121 kg 2471 lb 1 III kg 2449 Ib. Unladen Minimum 1162 kg 2562 lb 1152 kg 2540 lb, Gross vehicle weight 1420 kg 3131 lb 1420 kg 3131 lb. Gearbox ratios to 1 0 792 1 000 1 396 2 087 3 321 3 428 Maximumaxle load Front 765 kg 1687 lb 765 kg 1687 lb. Overall ratios to 1 2 440 3 083 4 300 6 428 10 229 10 56 Rear 695 kg 1532 lb 695 kg 1532 lb. Enginerev min at,10m p h 362 457 639 955 1517,10 km h 225 284 397 594 943.
WEIGHTS APPROXIMATE CONVERTIBLE From VIN 402027,Road speed at Manual gearbox Automatic gearbox. 1000 engine rev min Showroom Minimum 1098 kg 2421 lb 1088 kg 2399 lb. m p h 27 6 21 9 Unladen Minimum 1139 kg 2511 lb 1129 kg 2489 lb. km h 44 4 35 2 Gross vehicle weight 1420 kg 3131 lb 1420 kg 3131 lb. Maximumaxle load Front 765 kg 1687 lb 765 kg 1687 lb. Rear 695 kg 1532 lb 695 kg 1532 lb,Maximumrecommended road speed in. intermediate gears corresponding to engine, speed of 5500 rev min Thesefigures must be taken as a guide only and vary according to market model year and equip. m p h 86 1 57 6 36 3 mentfitted,km h 138 6 92 7 58 4. CAPACITIES NOMINAL Metric Imperial U S A, Windscreen washer reservoir 1 6 litres 2 75 pt 3 3 pt.
Air conditioning system 2 5 lb 1 1 kg of Refrigerant 12. This information supersedes that given in the Repair Operation Manual. Fuel tank 54 5 litres 12 gal 14 4 gal,ENGINETUNING. DATA Prior to VIN 402027, WARNING Before commencing workon an ignition system all high tension terminals adaptors and. diagnostic equipmentfor testing should be inspectedto ensure that they are adequatelyinsulated and. shielded to preventaccidental personalcontact and minimizethe risk of shock. Wearersof surgically implantedpacemaker devices shouldnot be in close proximityto ignition circuits. or diagnostic equipment, This information supersedes that given in the Repair Operation Manual. Firing order 1 8 4 3 6 5 7 2,ENGINE TUNING DATANU K SPARKPLUGS. Make Championor Unipart, WARNING Beforecommencing workon an ignition system all hightension terminals adaptorsand Type N12Yor GSP13.
diagnosticequipmentfor testing shouldbe inspectedto ensurethat theyare adequately insulatedand Gap 0 90 mm 0 035 in. shielded to preventaccidentalpersonalcontactandminimize the risk of shock. WearersofsurgicaUy, implanted pacemakerdevicesshouldnot be in close proximityto ignitioncircuits. or diagnosticequipment,ENGINE COIL Lucas 23C12,Type V8 Primarywindingresistance 1 2 to 1 5 ohms. Cylinder bore 88 90 mm 3 5 in,Crank stroke 71 12 mm 2 80 in. Capacity 3528cm3 8,Compressionratio 9 35 1,Firing order 1 8 4 3 6 5 7 2 BALLAST. RESISTOR 9 BR,Number1 cylinder Frontleft Left bank1 3 5 7.
Rightbank2 4 6 8,Cylinder pressures at 15 C 60 F ambient. temperature 150 to 200 rev min 9 1 kgf cm2 130 lbf in z minimum. Idle speed 725 to 775 rev min CARBURETTERS, Fuel octane requirement 97 R O N U K 4 Star rating Make arrangement Twinside draught Zenith. Ignition timing Static 8 B T D C Type Zenith 175 CDSE. with manualcold start, Dynamic 8 B T D C at 600 rev min with vacuumpipe Needle B1FL. disconnected, Location of timing marks Crankshaftdamperwith pointer on timing cover. Valvetiming,Inlet opens 30 B T D C,closes 75 A B D C.
Exhaust opens 68 B B D C,closes 37 A T D C,DISTRIBUTOR. Make type Lucas 35 DE8,Rotation viewedon rotor Clockwise. Pick up air gap 0 36 to0 41 mm 0 014 to 0 016 in,Refer tO 86 35 00. ENGINETUNINGDATA U S A From VIN 402027, WARNING Before commencing workon an ignition system all high tension terminals adaptors and. diagnostic equipmentfor testing shouldbe inspected to ensurethat they are adequatelyinsulated and. shielded to preventaccidental personalcontact andminimizethe risk of shock. Wearersof surgically implantedpacemaker devices should not be in close proximityto ignition circuits. or diagnostic equipment,ENGINE SPARK PLUGS,Type V8 Make Champion or Unipart.
Cylinder bore 88 90 mm 3 5 in Type N12Yor GSP 13,Crank stroke 71 12mm 2 80 in Gap 0 90 mm 0 035 in. Capacity 215in3,Compression ratio 8 15 1,Firing order 1 8 4 3 6 5 7 2. NumberI cylinder Front left Left bank 1 3 5 7,Right bank2 4 6 8 COIL Lucas 22C12. Cylinder pressures at 15 C 60 F ambient Primary winding resistance 1 2 to 1 5 ohms. temperature 150 to 200 rev min 9 1 kgf cm 130 lbf in minimum. Idle speed 750 to 900 rev min,Fuel octane requirement 91 R O N unleaded. Ignition timing Static T D C, Dynamic T D C with vacuumpipe disconnected BALLASTRESISTOR 9 BR.
Location of timing marks Crankshaft damper with pointer on timing cover. Valve timing,Inlet opens 30 B T D C,closes 75 A B D C. Exhaust opens i 68 B B D C FUEL INJECTION r, closes 37 A T D C Make type Lucas digital electronic. Operating pressure 3 0 kgf cm 43 lbf in approximate. DISTRIBUTOR,Make type Lucas 35 DE8,Rotation viewed on rotor Clockwise. Pick up air gap 0 36 to 0 41 mm 0 014 to 0 016 in,Refer to 86 35 00. TORQUE WRENCH SETTINGS ANTI FREEZE SOLUTIONS ALL MARKETS. Thisinformation,supersedes,that givenin the RepairOperation.
Manual Theoverall anti freeze concentrationsshouldnot fall below30 by volumeto ensurethat the anti. corrosionpropertiesof the coolant are maintained,AIR CONDITIONING Description Specifiedtorque. Nm lbf ft Use UNIPART, Universal anti freeze to protect the cooling system. Hoses flare type, Compressorto condenser 3A crimpbacknut 40 30 If this is not available use an ethyleneglycolbasedanti freeze containingno methanol with non. Condenser to receiver drier crimp back nut 28 21 phosphatecorrosioninhibitors suitable for use in aluminium enginesto ensurethe protection of the. Evaporatorto receiver drier 5 8 crimpbacknut 28 21 coolingsystemagainst frost andcorrosion. Rancovalve to receiver drier 6 flare nut 12 9,Hoses O ring type CAUTION. No other universal anti freeze should be used with UNIPART. Universal anti freeze,Compressorto condenser,Compressorend 10 mmbolt 34 25.
Condenserend 3 4 gasketnut 27 20,Evaporatorto compressor. Compressorend 10 mmbolt 34 25,Evaporator end 7 8 U N F Nut 37 27. Condenserto receiver drier U N F gasket nut 18 13,Evaporatorto receiver drier U N F nut 18 t3. Raneovalve to receiver drier 6 U N F gasket nut 9 7. RECOMMENDED LUBRICANTS AND ANTI FREEZE SOLUTIONS UK MARKET. COMPONENT LEVEL UNIPART BP CASTROL DUCKHAMS ESSO MOBIL PETROFINA TEXACO SHELL. Engine BLCars Ltd Unipart BP Super Castrol Duckhams Esso Uniflo Mobil Super Fina Havoline Shell Super. Carburetter specification Super Visco Static QTX Q Motor 15W 50or Esso MotorOil Supergrade MotorOil MotorOil. and Oil Can BLS MotorOil 20w 50 20W 50 Oil Superlube 15w 4o Motor Oil 15W 40 15W 40. 22 OL 02 15W 50 2ow 5o 10W 40 or MobilI 15W 40, Manual Gearbox ATFmeeting BP Castrol Duckhams Essoglide Mobil Fina Texamatic Shell. specification Autran G TQF Q matic Type G ATF210 Purfimatig Type G Donax TF. M2C 33G 33G, Automatic ATFmeeting BP Castrol Duckhams Essoglide Mobil Fina Texamatic Shell.
Gearbox Specification Autran G TQF Q matic Type G ATF210 Purfimatic Type G Donax TF. M2C 33G 33G, Final Drive MIL L BP Gear Castrol Duckhams Esso Gear Mobilube Fina Texaco Shell. Unit 2105 Oil 90 EP Hypoy Hypoid90 Oil GX HD 90 Pontonie MP Multigear Spirax 90EP. API GL4 90 EP 85W 140 80w 90 Lubricant, GreasePoints NLGI 2 BP Castrol Duckhams Esso Mobil Fina Marson Marfak Shell. Brake Cables Multi purpose Energrease LMGrease LB 1D Multi MP HIL 2 All Purpose Retinax A. Steering Rack Lithium L2 purpose Grease Grease,and Rear Hubs based grease. Brake and Clutch Unipart Universal BrakeFluid, Reservoirs boiling point of 260 C 500 F and complyingwith FMVSS. or other BrakeFluids having a minimum 116 DOT,Cooling system Unipart UniversalAnti Freeze.
Windscreen Unipart AlPSeasonsScreenwash, If final drive unit is completelydrainedrefill with oil meetingBLCars specification BLS22 OL 03or MIL L 2105B. t Front Hubs MobilgreaseSuper, RECOMMENDED LUBRICANTS AND ANTI FREEZE SOLUTIONS OVERSEAS MARKETS. This information supersedes that given in the Repair Operation Manual. SERVICE CLASSIFICATION AMBIENT TEMPERATURE C,Performance Level S A E 30 20 10 0 10 20. ENGINE Use UNIPART 5w 20,CARBURETTER Super Multigrade 5w 30. DASH POTS Motor Oil 5w 40,OIL CAN ORother oils lOW 30 D.
meeting BL Cars 10w a0,specification 10w 50,BL 2ZOL 02 15W 40. OR the requirements 15W 50,of the CCMC 20W 40,or API SE 20W 50 IP. FINAL DRIVE UNIT MIL L 2105 Hypoid 90,TOP UP ONLY API GL4 Hypoid 80W II. MANUAL ATFmeeting specification,GEARBOX M2C 33G,AUTOMATIC ATFmeetingspecification. GEARBOX M2C 33G, GREASE GUN NLGi 2Multi purpose lithium based grease Front hubs NLGI 2High Melting Point Grease.
BRAKE CABLES,STEERING RACK, uNIPARTUNIVERSAL BRAKEFLUID or other Brake Fluids having a minimum boiling point of 260. BRAKE AND CLUTCH, RESERVOIRS C 500 F and complying with FMVSS116 DOT. COOLING SYSTEM UNIPART UNIVERSAL ANTI FREEZE,WINDSCREEN WASHER UNIPART ALL SEASONS SCREEN WASH. Final Drive Unit if drained MUST, be filled with an oil meeting BL Cars specification BLS 22 OL 03or having a minimumperformance level of. M IL L 2105B,MAINTENANCE SUMMARY U K,AfterSales,After SalesService 1 000miles 1500km Service.
Intermediate, Service Every6 monthsor 6 000miles 10000km Intermediate. MainService Every12 monthsor 12 000miles 20000km Service. MainService 24 denotesevery24 months 24 000miles 40 000kin. AfterSales,ACTION XOPERATION, Intermediate Check visuallybrakehoses pipes and unionsfor chafing cracks leaks and. Service corrosion, Checkvisually fuel and clutch pipes and unions for chafing leaks and. MainService 24 denotesevery24 months 24 000miles 40 000km corrosion. Checkexhaust systemfor condition leakageand security. Adjust handbrakecable whereaccessible from below, ACTION X OPERATION Checksecurity of accessible engine mountings. Fit car protectionkit Checksecurity and conditionof suspensionjoints and fixings. Checkconditionand security of seats andseat belts Cheekpowersteering systemfor leaks hydraulicpipes and unionsfor chaf. Driveonlift Stopengine ing and corrosion, Checkoperation of lamps Renewengineoil filter element whereaccessible frombelow.
Checkoperation of horns Cleanand refit drain plug, Checkoperation of warningindicators Checkfor oil leaks fromengineand transmission. Check adjustoperation of screen washers Lubricate headlampfitting mechanism pivots. Checkoperationof screen wipers Lowerlift, Checksecurity operation of foot and handbrake release fully after Fit exhaustextractor pipe. checking Renew engine oil filter element whereaccessible fromabove. Openbonnet fit wingcovers Fill enginewithoil, Openboot Lubricateall pedal pivots andcontrol linkages. Disconnectbattery Top upcarburetter piston dampers. Raiselift to convenientworkingheight withwheelsfree to rotate Renewair cleaner element s. Markstud to wheelrelationship front wheels Checksecurity of accessible engine mountings. Markstud to wheelrelationship rear wheels Checkdriving belts adjust or renew. Removefront wheels Renewspark plugs,Removerear wheels Openboot. Inspect road wheelsfor damage Check top upbattery electrolyte. Checktyre tread depth Cleanand grease battery connections. Checktyres visually for external cuts in fabric exposureof ply or cord Checkbattery condition. This information supersedes that given in the Repair Operation Manual AIR CONDITIONING Description Specified torque Nm lbf ft Hoses flare type Compressor to condenser 3A crimp back nut 40 30 Condenser to receiver drier crimp back nut 28 21 Evaporator to receiver drier 5 8 crimp back nut 28 21 Ranco valve to receiver drier 6 flare nut 12 9 Hoses O ring type Compressor to

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