LTG 2 0 Turbo 6 Speed Manual Transmission Installation Kit

Ltg 2 0 Turbo 6 Speed Manual Transmission Installation Kit-Free PDF

  • Date:29 Jul 2020
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Kit Contents,Quantity Part Number Description,1 19328977 Instruction Sheet. 1 24251196 clutch actuator cylinder,3 11588712 bolt clutch actuator cylinder. 1 24251198 hose assembly clutch actuator cylinder,1 24251197 clutch master cylinder assembly. 9 11515770 bolts transmission to engine,1 11571034 screw shifter knob. 2 24260856 pin for trans control base need details in description. 1 11087213 retainer for shift lever,1 24272689 shifter control assembly.
4 11562426 bolt for shifter installation,1 24265701 knob for shifter with integral boot. Additional Parts Required,Quantity Description, 1 Driveline adapter for three bolt output flange not available from Chevrolet Performance since dependent on. installation application 2015 Cadillac ATS driveshaft has the correct adapter and can possibly be adapted by the. customer depending on application, 1 Transmission mount vehicle installation specific to be provided by customer. Clutch pedal and hydraulic clutch fluid reservoir vehicle installation specific to be provided by customer. General Specifications, The M3L TR3160 series transmission is rated for 332 lb ft of continuous torque However this rating may be affected by. conditions other than engine output such as use gross vehicle weight clutch selection tire selection etc. Your M3L TR3160 transmission requires approximately 3 65 quarts of DEXRON VI Automatic Transmission Fluid type. When filled fluid level should be at the bottom of the fluid check plug hole. NOTE The use of fluids other than specified may void warranty. Break In Procedure, For optimal performance and product longevity it is important to properly break in the unit prior to attempting any high rpm.
Break in schedule should last no less than 500 miles and include frequent upshifts and downshifts through all forward gears. in order to properly seat mechanical surfaces, NOTE Performing shifts at Wide Open Throttle WOT or without appropriate use of the clutch may damage unit regardless of. mileage torque levels or break in procedure and are not covered by warranty. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 2 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. Installation Instructions, IMPORTANT Please take all necessary safety precautions including protective clothing and proper securing of vehicle The aid. of a floor jack or transmission jack for transmission installation and or removal is strongly recommended The use of a ratchet. type strap to secure transmission to jack platform is also recommended Installation should be completed by two persons in order. to steady and properly align transmission Never use transmission to bell housing bolts to draw in the transmission This may. permanently damage the transmission or clutch disc. Installation Procedure, 1 Connect the clutch hydraulic hose 24241198 the clutch actuator 24251196 and route to outside of transmission. 2 Install the clutch actuator 24251196 with 3 bolts 11588712 torque to 9 NM 80 lb in. 3 Prepare the transmission for attachment to the engine as follows. a Clean the clutch hub and the input shaft from any debris and contaminates with a lint free towel Warning Use care when. cleaning the clutch hub The clutch hub may have sharp edges and can cause personal injury if contact is made Wear. protective gloves to avoid personal injury, TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 3 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. b Use a clean flat brush 1 to apply very light coating of multi purpose grease to input shaft until the metal is only shiny No. visible clumps of grease are permissible regardless of size Smear away from the transmission in direction of the shown. arrow Caution Applying too much or the wrong type of grease on the transmission input shaft may cause damage clutch. slippage or failure Always apply the correct type of grease Never apply more grease than is necessary to coat the. transmission input shaft with a very thin film of grease. Caution Ensure that no grease remains on the lead surface of the transmission input shaft Clean the lead surface of the. transmission input shaft prior to the assembly of the transmission to the engine Failure to maintain a clean surface may. cause clutch slippage or failure, c Clean the entire lead surface of the input shaft with a NEW lint free towel 1.
4 Position the transmission to the engine using the alignment pins on the rear of the engine Be sure to install all bolts loosely. before final torque to ensure transmission is properly aligned with and tight to engine Do not use the bolts to draw the. transmission to the engine, 5 Install the two right engine side lower transmission clutch housing to engine fasteners 1 and tighten to 50 NM 37 lb ft. 6 Install the two left lower transmission clutch housing to engine fasteners 1 and tighten to 50 NM 37 lb ft. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 4 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. 7 Install the two right transmission side lower transmission clutch housing to engine fasteners 1 and tighten to 50 NM. 8 Install the upper transmission clutch housing to engine bolts and studs 1 and tighten to 50 NM 37 lb ft. 9 Fabricate and install the transmission mount Mount is not included as this part will be unique to customer application Part. shown below for reference is from 2015 Cadillac ATS Four bolts p n 11562426 M10x1 0x30 mm are included for customer. convenience Torque is 58NM 43 lb ft, 10 Connect the clutch master cylinder 24251197 to the clutch actuator hose. Note Parts are not supplied in this kit for the clutch cylinder fluid reservoir or the clutch pedal due to variations of customer. applications The 2015 Cadillac ATS clutch pedal will fit this system and can be ordered from your Chevrolet Performance. dealer if desired The production application uses fluid from the brake master cylinder so the customer will have to provide a. reservoir for the hydraulic clutch, 11 Be sure to check transmission fluid level and bleed hydraulic clutch prior to operation of vehicle. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 5 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. Shifter Installation Procedure, Note Before installing the shifter ensure that the shift shaft it is clean of dirt or lubricants. 1 Install the shift control assembly 24272689 shifter control assembly to the transmission using pins 24260856 retainer. 11082713 and 4 bolts 11562426, 2 Install the right shift control assembly rod pin 24260856 1.
3 Install the left shift control assembly rod pin 24260856 2. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 6 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. 4 Install the shift linkage retaining clip 11087213 1. 5 Four fasteners 11562426 are provided 1 securing the shift control assembly to body of the vehicle if customer desired The. illustration shows the production vehicle attachment to the transmission tunnel Bolt torque is 18 NM 13 lb ft. 6 Install the shift control knob 24265701 using screw 11571034 torque to 7 NM 62 lb in Thread locker should be used on this. fastener Note The shifter boot is integral to the shift knob and it is up to the customer to integrate into the application The. illustration shows the console from the 2015 Cadillac ATS for reference. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 7 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. Caract ristiques de la trousse de pose de la bo te de vitesses manuelle 6 rapports pour LTG 2 0. Num ro de pi ce du groupe 19328978, Nous vous remercions d avoir choisi Chevrolet Performance comme source de haute performance Chevrolet Performance s est. engag e offrir une technologie de rendement prouv e et novatrice qui est r ellement beaucoup plus que de la puissance Les. pi ces de Chevrolet Performance ont t con ues labor es et mises l essai de mani re d passer vos attentes de r glage. pr cis et de fonction Veuillez vous reporter notre catalogue pour conna tre le centre Chevrolet Performance Parts autoris le. plus pr s de chez vous ou visitez notre site Web www chevroletperformance com. Le pr sent document fournit des renseignements g n raux sur la pose sur v hicule de la bo te de vitesses manuelle 6 vitesses. Chevrolet Performance derri re un moteur en caisse turbocompresseur de 4 cylindres 2 0 L LTG Veuillez lire en entier la. pr sente publication avant de commencer travailler De plus veuillez v rifier que tous les composants nomm s ci dessous sont. inclus dans l ensemble, Les renseignements ci dessous sont divis s selon les sections suivantes contenu de l ensemble instructions de pose. L ensemble de pose de la bo te de vitesses comporte les pi ces n cessaires pour l installation de la bo te de vitesses manuelle. 6 rapports sur un moteur LTG en caisse ainsi que l actionnement de l embrayage et la commande du s lecteur Le moteur. en caisse LTG pour cette bo te de vitesses manuelle porte le num ro de pi ce 19328837 et comprend l ensemble embrayage. et volant moteur La trousse de la bo te de vitesses manuelle 6 rapports porte le num ro de pi ce 19328976 et comporte les. instructions de fixation au moteur, Cet ensemble est assembl avec des composants neufs de premi re qualit Des composants additionnels sont n cessaires. pour effectuer la pose dans un v hicule, Ces caract ristiques techniques constituent un suppl ment aux manuels d entretien d usine Ces caract ristiques techniques. ne sont pas destin es remplacer les pratiques d entretien compl tes et d taill es expliqu es dans les manuels de r paration. Observer toutes les pr cautions et tous les avertissements en mati re de s curit pr sent s dans le Manuel d entretien au. moment d installer ce groupe dans n importe quel v hicule Porter un protecteur pour la vue et des v tements de protection. appropri s Soutenir fermement le v hicule avec des chandelles au moment de travailler sous le v hicule ou autour de celui ci. Utiliser seulement les outils appropri s Faire preuve d extr me prudence lors de travaux avec des liquides ou des mat riaux. inflammables corrosifs ou dangereux Certaines proc dures n cessitent l utilisation d un quipement sp cial et des habilet s. particuli res Si vous ne poss dez pas la formation l expertise et les outils n cessaires pour effectuer toute partie de cette. conversion en toute s curit ce travail devrait tre r alis par un professionnel. Les renseignements contenus dans cette publication sont pr sent s sans aucune garantie Tout risque encouru pendant. l utilisation de cette publication est enti rement assum par l utilisateur La conception de composant sp cial les proc dures. m caniques et les qualifications de chaque lecteur sont hors du contr le de l diteur et c est pourquoi il d cline toute. responsabilit aff rente en lien avec l utilisation des renseignements fournis dans cette publication. Chevrolet Chevy l embl me Chevrolet General Motors et GM sont des marques d pos es de General Motors. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 SHEET 8 OF 21. ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE REVISION AUTH. WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 02DE14 Initial Release Thomas Wysocki P4E00286. TO BE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS. Contenu de la trousse,Quantit Num ro de pi ce Description.
1 19328977 Feuille d instructions,1 24251196 cylindre actionneur d embrayage. 3 11588712 boulon de cylindre actionneur d embrayage. 1 24251198 ensemble de flexible de cylindre actionneur d embrayage. 1 24251197 ensemble de ma tre cylindre d embrayage. 9 11515770 boulons de bo te de vitesses moteur,1 11571034 vis de pommeau de s lecteur. 2 24260856 goupille pour base de commande de bo te de vitesses d tails dans la description. 1 11087213 dispositif de retenue pour levier s lecteur. 1 24272689 ensemble de commande de s lecteur,4 11562426 boulon pour pose du s lecteur. 1 24265701 pommeau pour s lecteur avec soufflet int gral. TITLE Six Speed Manual Transmisssion Support Kit IR 02DE14 PART NO 19328979 DATE REVISION AUTH SHEET OF1 21 02DE14 Initial Release Thomas Wysocki P4E00286 LTG 2 0 Turbo 6 Speed Manual Transmission Installation Kit Specifications Package Part Number 19328978 Thank you for choosing Chevrolet Performance as your high performance source Chevrolet Performance is committed to providing proven

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