HYDLULIC PC200 7 PC200LC 7 PC220 7 Komatsu online parts

Hydlulic Pc200 7 Pc200lc 7 Pc220 7 Komatsu Online Parts-Free PDF

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www komatsupartsbook com,www komatsupartsbook com,FOREWORD FOREWORD. This manual provides rules and guidelines which will help you use this machine safely and effectively The precau. tions in this manual must be followed at all times when performing operation and maintenance Most accidents are. caused by the failure to follow fundamental safety rules for the operation and maintenance of machines Accidents. can be prevented by knowing beforehand conditions that may cause hazard when performing operation and main. Operators and maintenance personnel must always do as follows before beginning operation or mainte. Always be sure to read and understand this manual thoroughly before performing operation and. maintenance, Read the safety messages given in this manual and the safety labels affixed to the machine thor. oughly and be sure that you understand them fully, Keep this manual at the storage location for the Operation and Maintenance Manual given below and. have all personnel read it periodically, If this manual has been lost or has become dirty and cannot be read request a replacement manual. immediately from Komatsu or your Komatsu distributor. If you sell the machine be sure to give this manual to the new owners together with the machine. Komatsu delivers machines that comply with all applicable regulations and standards of the country to. which it has been shipped If this machine has been purchased in another country or purchased from. someone in another country it may lack certain safety devices and specifications that are necessary for. use in your country If there is any question about whether your product complies with the applicable. standards and regulations of your country consult Komatsu or your Komatsu distributor before operat. ing the machine, Storage location for the Operation and Maintenance Manual.
magazine box on the left side of the operator s seat. www komatsupartsbook com,FOREWORD FOREWORD,www komatsupartsbook com. www komatsupartsbook com,FOREWORD SAFETY INFORMATION. SAFETY INFORMATION, To enable you to use this machine safely safety precautions and labels are given in this manual and affixed to the. machine to give explanations of situations involving potential hazards and of the methods of avoiding such situa. Signal words, The following signal words are used to inform you that there is a potential hazardous situation that may lead to per. sonal injury or damage, In this manual and on machine labels the following signal words are used to express the potential level of hazard.
Indicates an imminently hazardous situation which if not avoided will result in death or seri. DANGER ous injury This signal word is to be limited to most extreme situations. Indicates a potentially hazardous situation which if not avoided could result in death or. WARNING serious injury, Indicates a potentially hazardous situation which if not avoided may result in minor or mod. CAUTION erate injury It may also be used to alert against unsafe practices. Example of safety message using signal word, To avoid hitting unlocked operation levers lower equipment to ground and move LOCK LEVER located. near seat to LOCK position before starting up from operator s seat. Sudden and unwanted machine movement can cause serious injury or death. Other signal words, In addition to the above the following signal words are used to indicate precautions that should be followed to pro. tect the machine or to give information that is useful to know. This word is used for precautions that must be taken to avoid actions which could shorten. NOTICE the life of the machine,This gives information that is useful to know. www komatsupartsbook com,SAFETY INFORMATION FOREWORD.
Safety labels, Safety labels are affixed to the machine to inform the operator or maintenance worker on the spot when carrying. out operation or maintenance of the machine that may involve hazard. This machine uses Safety labels using words and Safety labels using pictograms to indicate safety procedures. Example of safety label using words,Safety labels using pictogram. Safety pictograms use a picture to express a level of hazard. ous condition equivalent to the signal word These safety picto. grams use pictures in order to let the operator or maintenance. worker understand the level and type of hazardous condition at. all times Safety pictograms show the type of hazardous condi. tion at the top or left side and the method of avoiding the haz. ardous condition at the bottom or right side In addition the. type of hazardous condition is displayed inside a triangle and. the method of avoiding the hazardous condition is shown. inside a circle, Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore the safety messages in this manual and on the machine may not include all possible safety precau. tions If any procedures or actions not specifically recommended or allowed in this manual are used it is your. responsibility to take the necessary steps to ensure safety. In no event should you engage in prohibited uses or actions described in this manual. The explanations values and illustrations in this manual were prepared based on the latest information available. at that time Continuing improvements in the design of this machine can lead to changes in detail which may not. be reflected in this manual Consult Komatsu or your Komatsu distributor for the latest available information of your. machine or for questions regarding information in this manual. The numbers in circles in the illustrations correspond to the numbers in in the text For example 1. www komatsupartsbook com,FOREWORD INTRODUCTION,INTRODUCTION. This Komatsu HYDRAULIC EXCAVATOR is designed to be used mainly for the following works. Digging work,Leveling work,Ditching work,Loading work.
Demolition work, See the section RECOMMENDED APPLICATIONS PAGE 3 97 for further details. DIRECTIONS OF MACHINE, In this manual the terms front rear left and right refer to the travel direction as seen from the operator s cab when. the operator s cab is facing the front and the sprocket is at the rear of the machine. BREAKING IN THE NEW MACHINE, Your Komatsu machine has been thoroughly adjusted and tested before shipment from the factory How. ever operating the machine under full load before breaking the machine in can adversely affect the perfor. mance and shorten the machine life, Be sure to break in the machine for the initial 100 hours as indicated on the service meter. Make sure that you fully understand the content of this manual and pay careful attention to the following points. when breaking in the machine, Run the engine at idling for 15 seconds after starting it During this time do not operate the control levers or.
fuel control dial, Idle the engine for 5 minutes after starting it up. Avoid operation with heavy loads or at high speeds. Immediately after starting the engine avoid sudden starts sudden acceleration unnecessary sudden stops. and sudden changes in direction,www komatsupartsbook com. PRODUCT INFORMATION FOREWORD,PRODUCT INFORMATION, When requesting service or ordering replacement parts please inform your Komatsu distributor of the following. PRODUCT IDENTIFICATION NUMBER PIN MACHINE SERIAL,On the bottom right of the operator s cab. The design of the nameplate differs according to the territory. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION, On the top of the No 1 cylinder head cover The EPA auxiliary nameplate is on the top of the No 5 cylinder head.
EPA Environmental Protection Agency U S A,www komatsupartsbook com. FOREWORD PRODUCT INFORMATION,SERVICE METER LOCATION. On top of the machine monitor,YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR. Machine serial No,Engine serial No,Product identification number PIN. Distributor name,Service Personal,www komatsupartsbook com.
CONTENTS FOREWORD,FOREWORD 1 2,SAFETY INFORMATION 1 5. INTRODUCTION 1 7,DIRECTIONS OF MACHINE 1 7,BREAKING IN THE NEW MACHINE 1 7. PRODUCT INFORMATION 1 8, PRODUCT IDENTIFICATION NUMBER PIN MACHINE SERIAL NO PLATE 1 8. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION 1 8,SERVICE METER LOCATION 1 9. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1 9,SAFETY INFORMATION 2 2.
POSITION FOR ATTACHING SAFETY LABELS 2 4,POSITION FOR ATTACHING SAFETY LABELS 2 4. SAFETY LABELS 2 5,SAFETY INFORMATION 2 11,SAFETY MACHINE OPERATION 2 20. STARTING ENGINE 2 20,OPERATION 2 22,TRANSPORTATION 2 28. BATTERY 2 29,TOWING 2 31,LIFTING OBJECTS WITH BUCKET 2 32. SAFETY MAINTENANCE INFORMATION 2 33,GENERAL VIEW 3 2.
GENERAL VIEW OF MACHINE 3 2,GENERAL VIEW CONTROLS AND GAUGES 3 3. EXPLANATION OF COMPONENTS 3 4,MACHINE MONITOR 3 4,BASIC CHECK ITEMS 3 5. SWITCHES 3 17,www komatsupartsbook com,FOREWORD CONTENTS. CONTROL LEVERS PEDALS 3 22,CEILING WINDOW 3 25,FRONT WINDOW 3 26. EMERGENCY EXIT FROM OPERATOR S CAB 3 31,DOOR LOCK 3 31.
CAP COVER WITH LOCK 3 32,HOT AND COOL BOX 3 33,MAGAZINE BOX 3 33. ASHTRAY 3 33,AIR CONDITIONER CONTROLS 3 34,RADIO 3 48. FUSIBLELINK 3 54,CONTROLLER COMPUTER 3 55,TOOLBOX 3 55. GREASE GUN HOLDER 3 55,HANDLING ACCUMULATOR 3 56,MACHINE OPERATIONS AND CONTROLS 3 57. BEFORE STARTING ENGINE 3 57,STARTING ENGINE 3 71,AFTER STARTING ENGINE 3 75.
IN COLD WEATHER AREAS 3 77,STOPPING THE ENGINE 3 80. MACHINE OPERATION 3 81,STEERING THE MACHINE 3 85,SWINGING 3 87. WORK EQUIPMENT CONTROLS AND OPERATIONS 3 88,OPERATING WORKING MODE 3 90. PROHIBITED OPERATIONS 3 91,GENERAL OPERATION INFORMATION 3 93. TRAVELING ON SLOPES 3 94,ESCAPE FROM MUD 3 96,RECOMMENDED APPLICATIONS 3 97.
REPLACEMENT AND INVERSION OF BUCKET 3 99,PARKING MACHINE 3 102. CHECK AFTER SHUT OFF ENGINE 3 103,MACHINE INSPECTION AFTER DAILY WORK 3 103. LOCKING 3 104,TRANSPORTATION 3 105,TRANSPORTATION PROCEDURE 3 105. LOADING AND UNLOADING WITH TRAILER 3 106,LIFTING MACHINE 3 113. COLD WEATHER OPERATION 3 115,COLD WEATHER OPERATION INFORMATION 3 115.
AFTER DAILY WORK COMPLETION 3 117,AFTER COLD WEATHER SEASON 3 118. www komatsupartsbook com,CONTENTS FOREWORD,LONG TERM STORAGE 3 119. BEFORE STORAGE 3 119,DURING STORAGE 3 119,AFTER STORAGE 3 120. TROUBLESHOOTING 3 121,AFTER RUNNING OUT OF FUEL 3 121. PHENOMENA THAT ARE NOT FAILURES 3 121,TOWING THE MACHINE 3 122.
LIGHTWEIGHT TOWING HOOK 3 123,PRECAUTIONS ON PARTICULAR JOBSITES 3 123. DISCHARGED BATTERY 3 124,OTHER TROUBLE 3 128,MAINTENANCE. MAINTENANCE INFORMATION 4 2,OUTLINE OF SERVICE 4 5. HANDLING OIL FUEL COOLANT AND PERFORMING OIL CLINIC 4 5. ELECTRIC SYSTEM MAINTENANCE 4 9,WEAR PARTS LIST 4 10. RECOMMENDED FUEL COOLANT AND LUBRICANT 4 11, USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4 12.
RECOMMENDED BRANDS RECOMMENDED QUALITY FOR,PRODUCTS OTHER THAN KOMATSU GENUINE OIL 4 13. TIGHTENING TORQUE SPECIFICATIONS 4 14,TIGHTENING TORQUE LIST 4 14. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4 15. SAFETY CRITICAL PARTS 4 15,MAINTENANCE SCHEDULE 4 16. MAINTENANCE SCHEDULE CHART 4 16,MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4 18. MAINTENANCE PROCEDURE 4 19, INITIAL 250 HOURS MAINTENANCE ONLY AFTER THE FIRST 250 HOURS 4 19.
INITIAL 1000 HOURS MAINTENANCE ONLY AFTER THE FIRST 1000 HOURS 4 19. WHEN REQUIRED 4 20,CHECK BEFORE STARTING 4 46,EVERY 100 HOURS MAINTENANCE 4 47. EVERY 250 HOURS MAINTENANCE 4 49,EVERY 500 HOURS MAINTENANCE 4 54. EVERY 1000 HOURS MAINTENANCE 4 61,EVERY 2000 HOURS MAINTENANCE 4 65. EVERY 4000 HOURS MAINTENENCE 4 67,www komatsupartsbook com. FOREWORD CONTENTS,EVERY 5000 HOURS MAINTENANCE 4 68.
SPECIFICATIONS,SPECIFICATIONS 5 2,ATTACHMENTS AND OPTIONS. GENERAL PRECAUTIONS FOR SAFETY 6 2,PRECAUTIONS WHEN SELECTING 6 2. READ THE INSTRUCTION MANUAL THOROUGHLY 6 2,PRECAUTIONS WHEN REMOVING OR INSTALLING 6 2. PRECAUTIONS WHEN USING 6 3,BUCKET WITH HOOK 6 4,HOOK CONDITION 6 4. PROHIBITED OPERATIONS 6 4,MACHINES READY FOR ATTACHMENTS 6 5.
EXPLANATION OF COMPONENTS 6 5,HYDRAULIC CIRCUIT 6 8. ATTACHMENT MOUNTING DISMOUNTING PROCEDURE 6 12,OPERATION 6 14. LONG TERM STORAGE 6 16,SPECIFICATIONS 6 16,HANDLING SCSH BUSHING 6 17. EVERY 500 HOURS MAINTENANCE 6 17,ATTACHMENT GUIDE 6 19. COMBINATIONS OF WORK EQUIPMENT 6 19,SELECTION OF TRACK SHOES 6 22.
SELECTION OF BUCKET TEETH 6 23, STANDARDS FOR SELECTING VERTICAL PIN TYPE AND HORIZONTAL PIN TYPE TEETH 6 23. HANDLING OF RUBBER PAD SHOE AND ROAD LINER 6 24,HANDLING TRAPEZOIDAL BUCKET 6 26. HANDLING EXTENSION ARM 6 27,HANDLING CLAMSHELL BUCKET 6 28. HANDLING HEATER 6 29,RECOMMENDED ATTACHMENT OPERATIONS 6 41. HYDRAULIC BREAKER 6 41,www komatsupartsbook com,CONTENTS FOREWORD.
MULTI MONITOR SPECIFICATION,CONTENTS 7 2,GENERAL VIEW 7 3. GENERAL VIEW CONTROLS AND GAUGES 7 3,EXPLANATION OF COMPONENTS 7 4. MACHINE MONITOR 7 4,BASIC CHECK ITEMS 7 7,MACHINE OPERATIONS AND CONTROLS 7 28. BEFORE STARTING ENGINE 7 28,STARTING ENGINE 7 31,AFTER STARTING ENGINE 7 35. IN COLD WEATHER AREAS 7 38,MACHINE OPERATION 7 42,SWINGING 7 45.
OPERATING WORKING MODE 7 46,GENERAL OPERATION INFORMATION 7 47. CHECK AFTER SHUT OFF ENGINE 7 48,MACHINE INSPECTION AFTER DAILY WORK 7 48. PC200 7 PC200LC 7 PC220 7 PC220LC 7 SERIAL NUMBERS PC200 250001 PC220 65001 and up Komatsu has Operation amp Maintenance Manuals written in some other languages If a foreign language manual is necessary contact your local distributor for availability NOTICE Unsafe use of this machine may cause serious injury or death Operators and maintenance personnel must read this manual before operating

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