Guardmaster Safety Relays User Manual Distributor Data

Guardmaster Safety Relays User Manual Distributor Data-Free PDF

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Important User Information, Read this document and the documents listed in the additional resources section about installation configuration and. operation of this equipment before you install configure operate or maintain this product Users are required to. familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws . and standards , Activities including installation adjustments putting into service use assembly disassembly and maintenance are. required to be carried out by suitably trained personnel in accordance with applicable code of practice . If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may. be impaired , In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from. the use or application of this equipment , The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and. requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or. liability for actual use based on the examples and diagrams . No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or. software described in this manual , Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation .
Inc is prohibited, Throughout this manual when necessary we use notes to make you aware of safety considerations . WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous. environment which may lead to personal injury or death property damage or economic loss . ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property. damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence . IMPORTANT Identifies information that is critical for successful application and understanding of the product . Labels may also be on or inside the equipment to provide specific precautions . SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous. voltage may be present , BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may. reach dangerous temperatures , ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to. potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL. Regulatory requirements for safe work practices and for Personal Protective Equipment PPE . Table of Contents, Summary of Changes 7, Who Should Use This Manual 7. Additional Resources 7, Definitions 8,Overview Hardware Features 9.
Removable Terminal Blocks 9, Status Indicators 9, Multi position Switches 10. Optical Communication Bus 10, CI Safety Relay Cat No 440R S13R2 10. DI Safety Relay Cat No 440R D22R2 10, DIS Safety Relay Cat No 440R D22S2 10. EM Safety Relay Cat No 440R EM4R2 11, EMD Safety Relay Cat No 440R EM4R2D 11. SI Safety Relay Cat No 440R S12R2 11,Installation Mounting Dimensions 13.
DIN Rail Mounting and Removal 13, Removal 13, Spacing 14. Removable Terminals 14, Enclosure Considerations 14. Prevent Excessive Heat 15, Power Ground and Wire Wiring Requirements and Recommendation 17. Wire Size 17, Terminal Torque 17, Terminal Assignments 18. Ground the Relay 19, Connect a Power Supply 19, Safety Inputs 20.
Devices with Mechanical Contacts 20, Safety Devices with OSSD Outputs 21. Safety Mats 23, Safety Outputs 24, Electromechanical Outputs 24. OSSD Outputs 24, Surge Suppressors 25, Single Wire Safety Input and Output 26. Auxiliary Output 27, Reset and Monitor Input 27, Automatic Manual Reset 27. Monitored Reset 28, Monitor with Expansion Relays 29.
Retriggerable Input 29, Jog Input 29, Rockwell Automation Publication 440R UM013D EN P December 2016 3. Table of Contents,Configuration Switch Adjustment 32. DI and DIS Safety Relays 32, EMD Safety Relay 33, Configuration Process 34. 1 Prepare the Switch 34, 2 Apply Power 34, 3 Adjust the Switch 34. 4 Verify the Settings 35, 5 Cycle the Power 35, Status Indicators and Indicators During Powerup 37.
Troubleshooting Indicators During Normal Operation 37. Indicators During Diagnostics 38, Pulse Testing Functions Pulse Testing for Inputs 39. CI Safety Relay 39, DI DIS and SI Safety Relays 40. Pulse Testing for OSSD Outputs 40, EMD Safety Relay Timing Off Delay Non retriggerable 41. Functions Case 1 41, Case 2 42, Case 3 42, Off Delay Retriggerable 42. Case 1 42, Case 2 43, On Delay 43, Case 1 43, Case 2 43.
Jog 44, Case 1 44, Case 2 44, Case 3 45, Internal Circuit Block Diagrams CI Safety Relay Cat No 440R S13R2 47. DI Safety Relay Cat No 440R D22R2 47, DIS Safety Relay Cat No 440R D22S2 47. EM Safety Relay Cat No 440R EM4R2 48, EMD Safety Relay Cat No 440R EM4R2D 48. SI Safety Relay Cat No 440R S12R2 48, 4 Rockwell Automation Publication 440R UM013D EN P December 2016. Table of Contents, Application and Wiring Examples CI Safety Relay Cat No 440R S13R2 49.
DI Safety Relay Cat No 440R D22R2 50, DIS Safety Relay Cat No 440R D22S2 51. EM Safety Relay Cat No 440R EM4R2 52, EMD Safety Relay Cat No 440R EM4R2D 53. SI Safety Relay Cat No 440R S12R2 54, Chapter 10,Ethernet Communication Web Page 56. Studio 5000 Logix Designer Add on Profile AOP 56, Appendix A. Specifications General 57, Environmental 57, Safety Inputs IN IN1 and IN2 58.
Reset Input 58, B1 Input 59, Safety Outputs 59, Auxiliary Output 60. Single Wire Safety 60, Appendix B,Regulatory Approvals Agency Certifications 61. Compliance to European Union Directives 61, EMC Directive 61. Machine Safety Directive 61, SIL Rating 62, Performance Level Category 62. Index 63, Rockwell Automation Publication 440R UM013D EN P December 2016 5.
Table of Contents, 6 Rockwell Automation Publication 440R UM013D EN P December 2016. Preface, This manual is a reference guide for the family of Guardmaster Safety Relays. GSR It describes the procedures that you use to install wire and. troubleshoot your relay This manual also gives an overview of the operation of. safety relays , Summary of Changes This manual contains new and updated information We added an. introductory paragraph to the Configuration chapter on page 31 . Who Should Use This Use this manual if your responsibilities include design installation . programming or troubleshooting of control systems that use safety relays . Manual including catalog numbers , 440R S13R2 CI , 440R D22R2 DI . 440R D22S2 DIS , 440R EM4R2 EM , 440R EM4R2D EMD .
440R S12R2 SI , You must have a basic understanding of electrical circuitry and familiarity with. safety related control systems If you do not have this knowledge obtain the. proper training before using this product , Additional Resources These documents contain additional information concerning related products. from Rockwell Automation , Resource Description, Guardmaster EtherNet IP Network Interface User Manual Describes procedures that you use to install wire . publication 440R UM009 configure troubleshoot and use EtherNet IP. Industrial Automation Wiring and Grounding Guidelines Provides general guidelines for installing a Rockwell. publication 1770 4 1 Automation industrial system . Product Certifications website http Provides declarations of conformity certificates and. www rockwellautomation com global certification other certification details . overview page, You can view or download publications at. http www rockwellautomation com global literature library overview page . To order paper copies of technical documentation contact your local. Allen Bradley distributor or Rockwell Automation sales representative . Rockwell Automation Publication 440R UM013D EN P December 2016 7. Definitions Publication AG 7 1 contains a glossary of terms and abbreviations that are. used by Rockwell Automation to describe industrial automation systems The. following is a list of specific terms and abbreviations that are used in this. N C Normally Closed An electrical contact whose normal state is. in the closed position , N O Normally Open An electrical contact whose normal state is in.
the open position , PLC A programmable logic controller or a programmable automation. controller , Reaction Time The time between the true states of one input to the. ON state of the output , Recovery Time The time that is required for the input to be in the LO. state before returning to the HI state , Reset Safety relays offer two types of reset monitored manual and. automatic manual , Monitored Manual The safety relay performs a reset function when.
the reset signal goes from OFF to ON and then back to OFF in a. prescribed time period The reset occurs on the trailing edge . Automatic Manual The safety relay performs a reset function if. the reset input is ON If the reset input is connected directly to 24V . the reset function is executed immediately when the inputs become. closed or active If a contact push button or equivalent device is. used in the reset input the reset function is executed on the leading. edge of the reset signal if the inputs are closed or active . Response Time Describes the time between the trigger of one input to. the OFF state of the output Throughout this manual the safety outputs. are described as turning off immediately which means that the safety. outputs turn off within the response time , OSSD Output Signal Switching Device Typically a pair of solid . state signals that are pulled up to the DC source supply The signals are. tested for short circuits to the DC power supply short circuits to the. DC common and shorts circuits between the two signals . Single Wire Safety SWS A unique safety rated signal that is sent. over one wire to indicate a safety status The SWS can be used in safety. systems that require Category 4 Performance Level e per ISO 13849 1. and safety integrity level SIL 3 per IEC 62061 and IEC 61508 When. an SWS signal is present this publication describes this state as. ACTIVE or ON This signal is also referred to as the logic link signal . 8 Rockwell Automation Publication 440R UM013D EN P December 2016. Chapter 1, The Guardmaster safety relay GSR family is a group of advanced general . purpose and special purpose safety relays This user manual addresses the CI . DI DIS EM EMD and SI safety relays from this family of relays . Hardware Features Figure 1 Safety Relays, Removable Terminal Blocks. Status Indicators, Multi position Switches to, set functionality. Optical Communication Bus, Removable Terminal Blocks.
Each relay module is only 22 5 mm 0 9 in wide with four removable terminal. blocks two on top and two on bottom The terminal blocks are keyed to. confirm that they are installed in their proper slots . Status Indicators, Multiple status indicators provide status and diagnostics Under fault. conditions the PWR Fault status indicator blinks in specific patterns to help. diagnose the fault , Rockwell Automation Publication 440R UM013D EN P December 2016 9. Chapter 1 Overview, Multi position Switches, Most safety relays are configured by adjusting multi position switches to set. their functionality 1 The switches are on the front face of the relay so you can. see the set position during and after configuration During the configuration. process status indicators on the front face of the relay confirm the switch. Optical Communication Bus, The DI DIS EM EMD and SI safety relays have an optical communications. bus that delivers status and diagnostics to the catalog number 440R ENETR. EtherNet IP module not shown in Figure 1 without additional wiring For. additional information see Ethernet Communication on page 55 . Safety relays use single wire safety SWS signals that allow multiple safety. relays to work in coordination with one another in small to medium size safety. systems The SWS feature allows safety relays to communicate the highest. safety rated control signal from one safety system to another over one wire. plus a common ground connection The wire must be less than 30 m 98 4 ft . CI Safety Relay The CI safety relay has one dual channel input with three electromechanical. relay outputs The CI safety relay can be configured for automatic or. Cat No 440R S13R2 monitored manual reset by adjusting the switch on the front The CI safety. relay has an SWS output but does not support SWS input . The CI safety relay is compatible to the MSR127 safety monitoring relay The. CI safety relay has the same number of inputs and outputs the same width and. the same terminal locations as the MSR127 relay , DI Safety Relay The DI safety relay has two dual channel inputs and two electromechanical.
relay outputs In addition the DI safety relay has an SWS input and output. Guardmaster Safety Relays Catalog Numbers 440R S13R2 440R S12R2 440R D22R2 440R D22S2 440R EM4R2 440R EM4R2D User Manual Original Instructions Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users

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