For TMS MPC 162 Control Systems Connecting to Tokheim 162

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TABLE OF CONTENTS PAGE,TMS MPC 162 SYSTEM DESCRIPTION 3. SYSTEM DIAGRAM FIGURE 1 4,SYSTEM POWER REQUIREMENTS 5. ENVIRONMENTAL REQUIREMENTS 5,CONSOLE TO INTERCONNECT BOX CONNECTION 5. DIMENSIONS 5,PERIPHERAL INTERFACE INSTALLATION 5,TMS MPC 162 IC BOX DESCRIPTIONS 6. DANGERS WARNINGS CAUTIONS 7,CONNECTION INSTRUCTIONS 8.
A C POWER REQUIREMENTS 8,INSTALLATION SEQUENCE 8,MECHANICAL CABLE CONNECTION 9. MPC TM96 PUMP CARD INSTALLATION 10,IC BOX CONNECTION INSTRUCTIONS 10. PROGRAMMING INSTRUCTIONS FOR MPC TM96 PUMP CARDS 11. MPC TM96 PUMP CARD SWITCH DESCRIPTION 12,IMPORTANT NOTES 13. 162 DISPENSER HOOKUP 14,162 SUCTION HOOKUP 15,START UP PROCEDURE 16. IN CASE OF EMERGENCY,POWER DOWN INSTRUCTIONS 16,SERVICE AND WARRANTY INFORMATION 17 18.
TMS MPC 162 SYSTEM DESCRIPTION, The TMS MPC 162 system is designed to control Tokheim Model 162 electronic pumps dispensers MPC. Systems are sold in 8 or 16 fueling position configurations and are capable of controlling any combination. of 162 262A TCS TCSA and Premier pumps dispensers up to four grades per side This includes blend. style pumps dispensers and all can be controlled from a single IC box In addition the MPC console when. configured as a HYBRID can simultaneously control mechanical pumps dispensers via the standard TMS. 800F interconnect box Figure 1 on page 4 shows a TMS MPC 162 system diagram with one Tokheim. MPD and 162 connected, NOTE The TMS MPC electronic control systems DO NOT INTERFACE with Tokheim MMDs or NON. A versions of the 262, A system for controlling from one to four 162 fueling positions consists of an MPC console MPC cable and. a main TMS MPC 162 Interconnect Box The main IC Box can hold two MPC 96 pump cards and each. MPC TM96 pump card can control two 162 fueling positions. For sites with five to twelve 162 fueling positions a TMS MPC 162 Pump Card IC Box holds up to four. pump cards is required in addition to the system described above. A site with thirteen to sixteen 162 fueling positions requires a second Pump Card IC Box three IC boxes in. all that holds the remaining MPC TM96 pump cards up to two. The standard cable from console to interconnect box furnished with the MPC console system is 25 feet. long Optional cable lengths of 50 75 100 and 150 feet are available and can be used in place of the. standard length cable, MPC consoles can control MPDs with a maximum of 4 grades per side The maximum number of fueling. positions permissible per MPC system is 8 for an MPC 8 or 16 for an MPC 16 where each side of an MPD. no matter how many grades counts as one fueling position. To control a combination of Tokheim 162 262A and TCS TCSA or Premier B EB B3 Blend style. pumps dispensers OPTIONAL MPC TM93 pump card s 2 max must be plugged into the MPC TM97. communication board in the main TMS MPC 162 IC Box as shown in Fig 2 Each MPC TM93 allows up to. four sets of data wire connections communicates with four pumps dispensers. To control mechanical as well as electronic pumps dispensers the MPC console must be ordered. configured as a HYBRID Also required is an 800F mechanical control IC box a TMS 47 mechanical cable. and one TMS 23 relay board per fueling position, When ordering a system list the number and the style of dispensers being controlled and TMS will ship the.
required components,Figure 1 Typical TMS MPC 162 System Diagram. POWER SYSTEM REQUIREMENTS, MPC Console Power Input Dedicated 115VAC 5 Amp Max 50 60 Hz. AC Emergency OFF Contact 115 VAC 1 AMP Max 120 Watt Max. ENVIRONMENTAL REQUIREMENTS,32 F to 104 F 0 C to 40 C Non condensing humidity. Avoid exposure to direct sunlight or heat Locate the console in an area that allows an unobstructed view of all fueling. CONSOLE TO INTERCONNECT BOX CONNECTION, Connection between the MPC Console and the MPC Interconnect Box is made through a 25 foot round cable having 15. conductors and 2 D type connectors Longer optional cables are available through your dealer The maximum. recommended distance between the MPC Console and the MPC Interconnect Box is 150 feet. Connection between the MPC HYBRID Console and the OPTIONAL MECHANICAL 800F IC Box is made through a 25. foot round cable with 44 conductors 1 card edge connector and 8 slide on Molex connectors The maximum. recommended distance between the MPC HYBRID Console and the 800F Interconnect Box is 150 feet. DIMENSIONS,MPC Console 7 3 8 W x 5 1 4 H x 8 3 4 D.
TMS MPC 162 IC Box 17 1 4 W x 14 1 4 H x 4 D,Optional Mechanical Dispenser Control Equipment. Hybrid console required,800F IC Box 13 3 4 W x 4 D X 15 H. MPC Console 6 lbs,TMS MPC 162 Main IC Box 19 lbs,TMS MPC 162 Pump Card Box 13 lbs. MPC TM96 Pump Card 1 2 lbs,MPC Cable 25 ft 2 lbs,Optional Mechanical Dispenser Control Equipment. Hybrid console required,HYBRID MPC Console 8 lbs, 800F IC Box 16 lbs plus 1 2 lbs per fueling position.
NOTE The above weights do not include shipping cartons or packing materials. PERIPHERAL INTERFACE INSTALLATION, In compliance with the UL regulations and standards that apply to the Petroleum Industry the following information. establishes installation parameters for the use of peripheral equipment with the TMS MPC Control Console. 1 Any peripheral equipment must be UL listed, 2 Any peripheral equipment must have an Electronics Industry Association EIA Standard RS 232C or RS 422A. communications interface whichever is appropriate for the application. 3 Any peripheral equipment must not be installed in or above a hazardous location. 4 The peripheral interconnection cable must be either UL Style 1061 or 2462 suitable for interconnection of electronic. TMS MPC 162 MAIN INTERCONNECT BOX DESCRIPTION, The main TMS MPC 162 Interconnect Box includes on the outside a TOGGLE SWITCH and on the inside a MPC TM97. communication board a MPC TM98 distribution board a MPC TM99 power supply and can hold two MPC 96 pump cards. and two MPC TM93 pump cards, MPC TM96 These pump cards are the brains for the Tokheim 162 dispensers They receive handle and pulse. signals from the 162 dispensers control the 162 valves and pump motor and send the data that shows. the sale amounts at the pump and on the console, MPC TM97 This communication board power supply receives the incoming line voltage supplies the system with AC.
and DC voltage transmits data signals between the console and the MPC TM96 boards allows the. connection of smart pumps dispensers if optional MPC TM93 boards are installed and has a relay. that is de activated by pressing the Emergency Off button or turning the OFF ON key switch to the OFF. position see number fourteen of the Important Notes section for the Emergency Off description. MPC TM98 This distribution board allows connection of the MPC TM96 pump cards and TMS MPC 162 Pump Card. Boxes to the main IC box and carries data signals from the MPC TM97 to all MPC TM96 s. MPC TM99 This power supply contains a transformer a 12vdc battery and circuit breakers for the AC input voltage. 1 2 amp and the 12vdc output voltage 2 amp, NOTE In the event of power failure or whenever AC power to the system is turned off the 12vdc battery must. be disconnected to prevent unnecessary power drain There are two methods of disconnecting the. 1 If the MPC console is connected turning the OFF ON key switch to the OFF position automatically disconnects the battery. 2 In STAND ALONE no console operation the TOGGLE SWITCH on the outside of the Main IC Box disconnects the. battery circuit Turn the switch to the STAND ALONE OFF CONSOLE CONTROL position whenever. AC power is turned off or in the event of power failure after all sales have been completed Refer to. Fig 2 on page five, TOGGLE SWITCH Located on the outside of the main MPC 162 IC box this switch disconnects the battery circuit when. a MPC console has been disconnected Normally this switch should be turned to the STAND ALONE. OFF or CONSOLE CONTROL position When operating without a console the switch should be. turned to STAND ALONE to supply 12vdc to the displays in the event of power failure. REMEMBER While running in stand alone turn the TOGGLE SWITCH to the STAND ALONE OFF or. CONSOLE CONTROL position if power is removed from the system after all sales have been. MPC TM93 These OPTIONAL pump cards control Tokheim 262A TCS TCSA and Premier up to four grades per. fueling position including blend style pumps dispensers MPC TM93 pump cards 2 max are plugged. into the MPC TM97 communication board in the sockets provided as shown in Fig 2 Each MPC TM93. allows connections of up to four pumps dispensers,TMS MPC 162 PUMP CARD BOX DESCRIPTION. The TMS MPC 162 Pump Card Box includes a MPC TM98 distribution board and can hold four MPC 96 pump cards. FOR THE SAFE INSTALLATION MAINTENANCE AND OPERATION OF THIS CONSOLE AND RELATED. EQUIPMENT READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS. DANGER means If you do not follow the instructions severe injury or death WILL occur. WARNING means If you do not follow the instructions severe injury or death CAN occur. CAUTION means If you do not follow the instructions damage can occur to the equipment. DANGER Disconnect all power to this equipment and associated submerged pump s during installation service or any. maintenance Failure to do so can cause injury or damage equipment. WARNING Maintenance and repairs must be done by QUALIFIED TRAINED personnel only. WARNING To prevent electric shock keep the electrical parts of the console dry. WARNING You must have training in the installation and service of fuel dispensing equipment before working on this. WARNING Make sure this equipment is correctly grounded Failure to do so can cause injury or damage equipment. CAUTION Electronic components are static sensitive Use proper static precautions static straps before working on the. WARNING Failure to properly ground all equipment can cause injury or damage equipment. WARNING Installation must comply with National Code NFPA 70 Automotive and Marine Service Code NFPA 30A. Federal State and local codes, CAUTION This equipment generates and uses radio frequency energy If not installed and used properly i e in strict. accordance with the instructions in this manual it may cause interference to radio communications The console was. tested and found to comply with the limits for a Class A computing device in accordance with Sub part J of Part 15 of the. FCC Rules A Class A computing device is designed to provide reasonable protection against interference when operated. in commercial environment, CAUTION Follow proper grounding procedures to reduce radio frequency interference RFI Ground each piece of.
equipment connected to or controlled by the console to the electrical service panel ground. CAUTION Each dispenser must have a 12 gauge or larger green stranded ground wire connected from the grounding lug. of the junction box to the main electrical service panel ground National Electrical Code Article 514 7 It is unacceptable. to rely on the conduit for this grounding requirement. CONNECTION INSTRUCTIONS FOR THE SYSTEM POWER SUPPLY. DISPENSER MOTOR AND ELECTRICAL GROUND CIRCUITS,A C POWER REQUIREMENTS. 1 Breaker Panel A 125 Amp breaker panel is the minimum allowable electrical service for the pump motor console. dispensers canopy lights and advertising signs, 2 Main IC Box The main Interconnect Box requires a 115VAC 15 Amp DEDICATED breaker with no other devices or. outlets connected to it for connection to the MPC TM97 board Make sure the correct voltage and frequency are present. All AC wires must be 14 gauge and in conduit Do not put wiring from other sources in this conduit. 3 Pump Card Box Secondary pump card boxes do not require an AC connection Only the MPC TM96 pump cards. inside the Pump Card Box require an AC connection See figures 6 and 7 on pages 12 and 13 for wire diagrams of MPC. TM96 pump cards and 162 pumps dispensers, 4 162 Dispensers These dispensers require a 115VAC breaker Use THHN stranded wires for the data signals solenoid. valves power supply and dispenser fluorescent lighting and a green stranded wire for Earth Ground Refer to the. installation manual for the dispenser being installed for complete installation requirements. 5 Smart Dispensers The dispensers installation guide shows all requirements including but not limited to breakers. wires to supply data signals to the electronics green wire for ground and wires to power the dispenser and fluorescent. lighting Refer to the installation manual for the dispenser being installed for complete installation requirements. 6 TMS 800F IC Box The IC Box requires a 115VAC 15 Amp DEDICATED breaker it can share the same breaker used. for the TMS MPC TOKHEIM IC Box for connection to the TMS 78 power supply board Make sure the correct voltage and. frequency are present All AC wires must be 14 gauge min and in conduit Do not put wiring from other sources in this. 7 Mechanical Dispensers The dispensers installation guide shows all requirements including but not limited to breakers. green wire for ground and wires to power the dispenser and fluorescent lighting Refer to the installation manual for the. dispenser being installed for complete installation requirements. 8 Pump Motor Use auxiliary contactors 14 gauge wires min and 115 230VAC breakers to supply power to the pump. motors Refer to the installation manual of the equipment being used for complete installation requirements drawings and. Installation Instructions For TMS MPC 162 Control Systems Connecting to Tokheim 162 Pumps and Dispensers Read This Book This book has important information for safe installation and operation of this equipment

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