EB000000 IRON BROTHERS MC

Eb000000 Iron Brothers Mc-Free PDF

  • Date:16 Sep 2020
  • Views:4
  • Downloads:0
  • Pages:323
  • Size:6.63 MB

Share Pdf : Eb000000 Iron Brothers Mc

Download and Preview : Eb000000 Iron Brothers Mc


Report CopyRight/DMCA Form For : Eb000000 Iron Brothers Mc


Transcription:

SERVICE MANUAL,1996 by Yamaha Motor Co Ltd,First edition March 1996. All rights reserved Any reproduction or,unauthorized use without the written. permission of Yamaha Motor Co Ltd,is expressly prohibited. This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their. qualified mechanics It is not possible to put an entire mechanic s education into one manual so it is as. sumed that persons using this book to perform maintenance and repairs on Yamaha motorcycles have a. basic understanding of the mechanical concepts and procedures inherent in motorcycle repair technology. Without such knowledge attempted repairs or service to this model may render if unfit to use and or unsafe. Yamaha Motor Company Ltd is continually striving to improve all models manufactured by Yamaha Modifi. cations and significant changes in specifications or procedures will be forwarded to all Authorized Yamaha. dealers and will where applicable appear in future editions of this manual. PARTICULARY IMPORTANT INFORMATION, This material is distinguished by the following notation. The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR. SAFETY IS INVOLVED, WARNING Failure to follow WARNING instructions could result in severe injury or.
death to the motorcycle operator a bystander or a person inspecting or. repairing the motorcycle, CAUTION A CAUTION indicates special precautions that must be taken to avoid. damage to the motorcycle, NOTE A NOTE provides key information to make procedures easier or clearer. HOW TO USE THIS MANUAL,MANUAL ORGANIZATION, This manual consists of chapters for the main categories of subjects See Illustrated symbols. 1st title 1 This is the title of the chapter with its symbol in the upper right corner of each page. 2nd title 2 This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page. 3rd title 3 This title indicates a sub section that is followed by step by step procedures accompanied by. corresponding illustrations,EXPLODED DIAGRAMS, To help identify parts and clarify procedure steps there are exploded diagrams at the start of each removal. and disassembly section, 1 An easy to see exploded diagram 4 is provided for removal and disassembly jobs.
2 Numbers 5 are given in the order of the jobs in the exploded diagram A number that is enclosed by a. circle indicates a disassembly step, 3 An explanation of jobs and notes is presented in an easy to read way by the use of symbol marks 6 The. meanings of the symbol marks are given on the next page. 4 A job instruction chart 7 accompanies the exploded diagram providing the order of jobs names of. parts notes in jobs etc, 5 For jobs requiring more information the step by step format supplements 8 are given in addition to the. exploded diagram and the job instruction chart,1 2 ILLUSTRATED SYMBOLS. Illustrated symbols 1 to 9 are printed on top, SPEC right of each page and indicate the subject of each. INFO chapter,1 General information,2 Specifications.
INSP 3 Periodic inspections and adjustments,ADJ ENG 4 Engine. 5 Cooling system,6 Carburetion,5 6 Chassis,8 Electrical. COOL CARB 9 Troubleshooting,Illustrated symbols 10 to 17 are used to identify. the specifications appearing in the text,TRBL 10 Can be serviced with engine mounted. Filling fluid,12 Lubricant,11 12 13 Special tool,15 Wear limit clearance.
16 Engine speed,Illustrated symbols 18 to 23 in the exploded dia. grams indicate the types of lubricants and lubrica. tion points,18 Apply engine oil,19 Apply gear oil,21 22 23 20 Apply molybdenum disulfide oil. 21 Apply wheel bearing grease,22 Apply lightweight lithium soap base grease. 23 Apply molybdenum disulfide grease,Illustrated symbols 24 to 25 in the exploded dia. 24 25 grams indicate where to apply a locking agent 24. and when to install new parts 25,24 Apply locking agent LOCTITE.
25 Replace,GENERAL INFORMATION GEN,SPECIFICATIONS SPEC. PERIODIC INSPECTION AND,ADJUSTMENT INSP,ENGINE OVERHAUL ENG. COOLING SYSTEM COOL,CARBURETION CARB,CHASSIS CHAS,ELECTRICAL ELEC. TROUBLESHOOTING TRBL,GENERAL INFORMATION,MOTORCYCLE IDENTIFICATION 1 1. FRAME SERIAL NUMBER 1 1,ENGINE SERIAL NUMBER 1 1,MODEL LABEL 1 1.
IMPORTANT INFORMATION 1 2,PREPARATION FOR REMOVAL 1 2. ALL REPLACEMENT PARTS 1 2,GASKETS OIL SEALS AND O RINGS 1 2. LOCK WASHERS PLATES AND COTTER PINS 1 3,BEARINGS AND OIL SEALS 1 3. CIRCLIPS 1 3,CHECKING OF CONNECTIONS 1 4,HOW TO USE THE CONVERSION TABLE 1 5. SPECIAL TOOLS 1 6,MOTORCYCLE IDENTIFICATION INFO,GENERAL INFORMATION.
MOTORCYCLE IDENTIFICATION,VEHICLE IDENTIFICATION NUMBER. The vehicle identification number 1 is stamped,into the right side of the steering head. The vehicle identification number is used to identi. fy the motorcycle and may be used to register the,motorcycle with a licensing authority. ENGINE SERIAL NUMBER,The engine serial number 1 is stamped into the. The first three digits of the engine serial number. indicate the model type the remaining digits are,the unit production number.
MODEL LABEL,The model label 1 is affixed to the frame This in. formation will be needed to order spare parts,IMPORTANT INFORMATION INFO. IMPORTANT INFORMATION,PREPARATION FOR REMOVAL,1 Remove all dirt mud dust and foreign material. before removal and disassembly,2 Use proper tools and cleaning equipment. Refer to SPECIAL TOOLS,3 When disassembling the motorcycle keep.
mated parts together This includes gears cyl,inders pistons and other mated parts that. have been mated through normal wear,Mated parts must be reused as an assembly or. 4 During the motorcycle disassembly clean all,parts and place them in trays in the order of dis. assembly This will speed up assembly time,and help assure that all parts are correctly rein. 5 Keep away from fire,ALL REPLACEMENT PARTS,1 Use only genuine Yamaha parts for all replace.
ments Use oil and or grease recommended,by Yamaha for assembly and adjustment Oth. er brands may be similar in function and ap,pearance but inferior in quality. GASKETS OIL SEALS AND O RINGS,1 All gaskets seals and O rings should be re. placed when an engine is overhauled,All gaskets surfaces oil seal lips and O rings. must be cleaned, 2 Properly oil all mating parts and bearing during.
reassembly Apply grease to the oil seal lips,IMPORTANT INFORMATION INFO. LOCK WASHERS PLATES AND COTTER PINS,1 All lock washers plates 1 and cotter pins. must be replaced when they are removed,Lock tab s should be bent along the bolt or nut. flat s after the bolt or nut has been properly,BEARINGS AND OIL SEALS. 1 Install the bearing s and oil seal s with their,manufacturer s marks or numbers facing out.
ward In other word the stamped letters must,be on the side exposed to view When instal. ling oil seal s apply a light coating of light,weight lithium base grease to the seal lip s Oil. the bearings liberally when installing,1 Oil seal,Do not use compressed air to spin the bear. ings dry This causes damage to the bearing, 1 All circlips should be inspected carefully before. reassembly Always replace piston pin clips af,ter one use Replace distorted circlips When.
installing a circlips 1 make sure that the sharp,edged corner 2 is positioned opposite to the. thrust 3 it receives See the sectional view,CHECKING OF CONNECTIONS INFO. CHECKING OF CONNECTIONS,Dealing with stains rust moisture etc on the con. 1 Disconnect,2 Dry each terminal with an air blower. 3 Connect and disconnect the connector two or,three times.
4 Pull the lead to check that it will not come off. 5 If the terminal comes off bend up the pin 1,and reinsert the terminal into the connector. The two connectors click together,7 Check for continuity with a tester. If there is no continuity clean the terminals,Be sure to perform the steps 1 to 7 listed above. when checking the wireharness, For a field remedy use a contact revitalizer avail. able on the market,Use the tester on the connector as shown.
HOW TO USE THE CONVERSION TABLE INFO,HOW TO USE THE CONVERSION CONVERSION TABLE. TABLE METRIC TO IMPERIAL, All specification data in this manual are listed in SI. and METRIC UNITS Metric unit Multiplier Imperial unit. Use this table to convert METRIC unit data to IM mSkg 7 233 ftSlb. PERIAL unit data mSkg 86 794 inSlb,cmSkg 0 0723 ftSlb. Ex cmSkg 0 8679 inSlb,METRIC MULTIPLIER IMPERIAL kg. g 2 205 lb,mm 0 03937 in Weight,g 0 03527 oz,2 mm 0 03937 0 08 in.
Speed km hr 0 6214 mph,km 0 6214 mi,m 3 281 ft,m 1 094 yd. cm 0 3937 in,mm 0 03937 in,cc cm3 0 03527 oz IMP liq. Volume cc cm3 0 06102 cuSin,Capacity lit liter 0 8799 qt IMP liq. lit liter 0 2199 gal IMP liq,kg mm 55 997 lb in,Miscel kg cm2 14 2234 psi lb in2. 1 Use only genuine Yamaha parts for all replace ments Use oil and or grease recommended by Yamaha for assembly and adjustment Oth er brands may be similar in function and ap pearance but inferior in quality GASKETS OIL SEALS AND O RINGS 1 All gaskets seals and O rings should be re placed when an engine is overhauled

Related Books