DS TS20 E Hilti

Ds Ts20 E Hilti-Free PDF

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ORIGINAL OPERATING INSTRUCTIONS, DS TS20 E 3 200 V DS TS20 E 3 400 V electric wall saw. Contents It is essential that the operating instructions are read. before the machine is operated for the first time, 1 General information 4 Always keep these operating instructions together. with the machine, 2 Description 5 Ensure that the operating instructions are with the. machine when it is given to other persons,3 Accessories 6. 4 Technical data 7,5 Safety precautions 9,6 Preparations at the workplace 13.
7 Setting up the wall saw system 15,8 Operation 24. 9 Care and maintenance 28,10 Troubleshooting 30,11 Disposal 33. 12 Manufacturer s warranty tools 34,13 EC declaration of conformity 34. Printed 18 03 2016 Doc Nr PUB 5139344 000 02,Parts and equipment. Saw head Blade guard center section,Power unit Blade guard side section.
Remote control unit Guide rail with end stop,Power cable control cable and water hose. Accessory box with rail support and toolbox, Transport trolley saw head Transport trolley accessories. Printed 18 03 2016 Doc Nr PUB 5139344 000 02,General information. 1 General information,To avoid damage when temperatures below freez. 1 1 Safety notices and their meaning,ing are expected the cooling system must be ful.
DANGER ly drained by blowing out with the pump provided. Draws attention to imminent danger that could lead to Please refer to the instructions provided in the tool. serious bodily injury or fatality box, Draws attention to a potentially dangerous situation that. could lead to slight personal injury or damage to the 4x. equipment or other property, Removing cooling water from the saw head and power unit. Draws attention to instructions and other useful infor 1 Connect the blow out adapter to the hose on the HIT pump. mation 2 Turn the bypass valve to the closed position and blow out the. saw head 7 times with the HIT pump, 1 2 Explanation of warning signs and other 3 Turn the bypass valve to the open position and blow out the. symbols saw head 4 times with the HIT pump, 4 Blow out the power unit at the water outlet 4 times with the HIT. General warning, The saw head and accessory transport trolleys may be lifted by.
Warning electricity crane only at the lifting points provided. Before transport all items of equipment must be secured to pre. vent movement or falling, Never loiter in the vicinity of loads suspended by cranes. Use only tested and approved lifting gear,Read the operating Wear Wear. instructions before use eye protection a hard hat,Handle with care. Wear Wear Wear,protective gloves safety footwear respiratory. protection The power unit may be lifted by crane only at the lifting points. Never loiter in the vicinity of loads suspended by cranes. Use only tested and approved lifting gear,Wear ear protection.
To avoid damage to the equipment water pressure The transport trolley may become unstable or run away if stood on. must not exceed 6 bar an inclined surface,Printed 18 03 2016 Doc Nr PUB 5139344 000 02. General information Description,1 3 Other information Power unit. In these operating instructions the DS TS20 E electric Type DS EB TS20 serial no. wall saw is referred to as the machine, Location of identifying data on the machine Saw head. The type designation item number serial number year. of manufacture and technical status can be found on the Type DS TS20 E serial no. rating plate on the machine, Make a note of this data in your operating instructions. and always refer to it when making an enquiry to your Remote control unit. Hilti representative or service department Type DS RC TS20 serial no. 2 Description persons are present beneath the equipment when saw. ing overhead Please consult your Hilti representati. 2 1 Use of the equipment as intended ve for further information and advice. 1 The DS TS20 E is an electrically powered rail guid 8 Use only genuine Hilti accessories available as options. ed wall saw designed for cutting lightly to heavily rein for angled or stepped cuts or for flush cutting. forced concrete stone or masonry structures with 9 Check that the electric supply provided at the con. diamond saw blades of 600 mm 800 mm 900 mm struction site no matter whether mains or generator. 1000 mm or 1200 mm in diameter maximum blade power is always equipped with an earth ground con. diameter for initial cut 800 mm ductor and a ground fault circuit interrupter PRCD. 2 All functions of the machine are controlled by an elec type A trigger current max 30 mA and that these are. tric remote control unit The speed of rotation of the connected If suspected that the electric supply is not. saw blade can be controlled smoothly and steplessly earthed grounded the power unit must be earthed. between 0 and maximum speed grounded by way of the earth ground terminal provided. 3 The saw blade drive motor provides a constant pow. er output Saw advance can be controlled manually 2 2 Items supplied as standard. and or automatically Thanks to load dependent advance The items supplied on the saw head trolley include. control the saw is very easy to operate The saw oper Saw head. ates virtually fully automatically at the maximum pow Power unit. er set on the control unit Remote control unit, 4 Best sawing performance is achieved when the Power and control cables.
DS TS20 E is used with the specially matched Hilti Cooling water hose. DS B wall saw blades Use only diamond wall saw Transport trolley. blades that comply with the EN 13236 standard and Tool set. which have been approved for use at a peripheral cut Operating instructions. ting speed of at least 63 m s, The items supplied on the accessories trolley include. 5 Use only anchors of adequate size and load capacity. DS BG 80 blade guard for 900 mm dia saw blade,to secure the machine to the object to be cut. Rail supports 4 supports, 6 Do not cut materials that may release hazardous or. Transport box, explosive dust or vapors during the cutting process. Transport trolley,Do not cut inflammable materials.
Rail connector,7 Overhead sawing is possible when additional pre. cautionary measures are taken For this application Using the accessories listed the wall saw can be adapt. the blade guard must be equipped with a means of ed to suit the particular conditions of the application you. water drainage Care must be taken to ensure that no intend to carry out. Printed 18 03 2016 Doc Nr PUB 5139344 000 02,Accessories. 3 Accessories,Item no Designation Use,284808 DS R100 L rail Saw guidance. 284809 DS R200 L rail Saw guidance,284810 DS R230 L rail Saw guidance. 371703 DS ES L end stop Safety stop for saw head,207137 DS CP ML rail clamp Fastening rails.
284814 DS RF L rail support Fastening rails, 284816 DS RFP L rail support Fastening rails for angled and stepped cuts. 232241 D CO ML double taper Extending rails,232244 D EP ML eccentric pin Extending rails. Item no Designation Use, 238000 DS BG65 blade guard Blade guard for blades up to 650 mm dia. 238002 DS BG80 center section Blade guard for 600 to 900 mm dia saw blades. 238003 DS BG80 side section Blade guard for 600 to 900 mm dia saw blades. 238004 DS BG120 center section Blade guard for 1000 to 1200 mm dia saw blades. 238005 DS BG120 side section Blade guard for 1000 to 1200 mm dia saw blades. Item no Designation Use, 238006 DS BGF80 center section Blade guard for 600 to 900 mm dia saw blades. for flush cutting, 238007 DS BGF80 side section Blade guard for 600 to 900 mm dia saw blades.
for flush cutting, 238008 DS BGF120 center section Blade guard for 1000 to 1200 mm dia saw blades. for flush cutting, 238009 DS BGF120 side section Blade guard for 1000 to 1200 mm dia saw blades. for flush cutting, Only to be used with the corresponding side sections. Item no Designation Use, 258436 DS FCA 110 flush cutting flange Saw blade mounting flange for flush cutting. 307188 DS FCA 110FF auxiliary flange Saw blade mounting flange for flush cutting. Item no Designation Use, 284842 DS TS tool set Fastening rails personal protection maintenance and.
Item no Designation Use,206856 DS TS20 E power cable 10 m System cable. 206857 DS TS20 E control cable 10 m System cable, 400768 RC extension cable Extending distance between remote control and power unit 10 20 m. 228150 Water hose 10 m System water hose,Printed 18 03 2016 Doc Nr PUB 5139344 000 02. Technical data,4 Technical data,4 1 Technical data for the DS TS20 E power unit. DS EB TS20 3 400 V DS EB TS20 3 200 V,Rated voltage 380 to 480 V 200 to 280 V.
Voltage tolerance 10,Mains frequency 50 60 Hz,Pin assignment 3P N PE 3P PE 3P PE. Rated current 16 25 32 A 32 50 63 A,Mains fuse rating min max 16 32 A 32 63 A. Power input max 19 kW, Generator power rating min 20 kVA 16 A 40 kVA 32 A 20 kVA 32 A 40 kVA 63 A. Ground fault circuit breaker in supply 30 mA type A. Cooling water temperature at 4l min 4 to 30 C,Cooling water pressure min max 2 to 6 bar. Protection class IP 65,Weight 38 kg,Power outlet 230 V 10 A none.
Dimensions l w h 73 35 59 cm,Operating storage temperature 15 C to 50 C. Operating ambient temperature 15 C to 45 C,Leakage current 10 mA. Insulation resistance at least 300 k,4 2 Technical data for the DS TS20 E saw head. Motor power S1 15 kW,Drive spindle speed 100 to 940 r p m. Protection class IP 65,Saw blade diameter 600 mm to 1200 mm dia.
Max cutting depth 53 cm,Weight 37 kg,Dimensions l w h 37 5 44 32 cm. Operating storage temperature 15 C to 50 C,Operating ambient temperature 15 C to 45 C. Printed 18 03 2016 Doc Nr PUB 5139344 000 02,Technical data. 4 3 Technical data for the DS TS20 E remote control unit. DS RC TS20 remote control unit,Cable length 10 m,Voltage 24 V DC. Protection class IP 65,Weight 2 2 kg,Dimensions l w h 39 19 12 5 cm.
Rated values guaranteed at max 18 C and heights of up to 2 000 m above sea level. Continuous operation 100, At temperatures below zero allow the machine to warm up slowly before subjecting to load and drain blow out the water from. the cooling circuit after use a pump is supplied for this purpose. Protection class IP65 in accordance with EN 60529 6 protection against entry of dust 5 protection against water jets hose proof. 4 4 Technical data for the transport trolleys,Saw head trolley Accessory trolley. Dimensions loaded L W H 106 75 108 cm 106 75 140 cm. Weight loaded 121 5 kg 91 kg,Max permissible total weight 150 kg 150 kg. With 1 m rail Height with 2 3 m rail 245 cm, Contents in accordance with list of items supplied see section 2 2. 4 5 Noise information measured in accordance with EN 61029. Typical A weighted noise,power level 117 8 dB A,Typical A weighted noise.
pressure level 100 3 dB A,Wear ear protectors, Note The noise pressure level can be reduced by approx 10 dB A when noise reducing silent saw blades are used. 4 6 Type plates, Power unit type plate Saw head type plate Remote control unit type plate. On the rear of the power unit On the underside of the saw head On the side of the remote control unit. DS EB TS20 E 02 DS TS20 E 01 DS RC TS20 E 01, Hilti trademark of Hilti Corporation Schaan LI Made in Austria Hilti trademark of Hilti Corporation Schaan LI Made in Liechtenstein Hilti trademark of Hilti Corporation Schaan LI Made in Austria. POWERSUPPLY SAWHEAD Remote Control, Serial number 0000000 Serial number 0000000 Serial number 0000000. Prim in 380 400V 3P N PE 50 60Hz 32A 19kW max 1200 mm 24VDC. Sec out 360Veff 0 1000Hz IP65 n 100 940 rpm IP65 IP65. FFE ETL DATE,FFE ETL DATE,357270 12 08 FFE ETL DATE.
357527 06 09 357687 04 09,Engineering number,Spare parts list index. Serial number,Year of manufacture,Printed 18 03 2016 Doc Nr PUB 5139344 000 02. Safety precautions, 5 Safety precautions k Dress properly for the work Do not wear loose cloth. ing or jewelry as it could be caught in moving parts. Contain long hair, WARNING l Keep children away Keep other persons away from. Failure to observe the instructions listed below may the working area. lead to potentially fatal injury and serious damage to m Do not allow other persons to touch the machine. property or equipment or the extension cord,n Avoid unfavorable body positions Make sure you.
5 1 Proper organization of the work area work from a safe stance and stay in balance at all times. a Approval must be obtained from the site engineer o To avoid presenting a tripping hazard always ensure. or architect prior to beginning drilling or sawing work that cables and hoses leading to the machine are laid. Drilling or sawing work on buildings and other struc flat on the floor. tures may influence the statics of the structure espe. cially when steel reinforcing bars or load bearing com p Keep cables and hoses away from rotating parts. ponents are cut through, q In cooperation with the site engineer or architect ensu. b Ensure that the workplace is well lit re that no gas water electricity or other supply lines are. located in the cutting area Any supply pipes or cables. c Ensure that the workplace is well ventilated Expo located close to the cutting area present a serious hazard. sure to dust at a poorly ventilated workplace may result if damaged while the work is in progress External metal. in damage to the health parts of the machine could become live i. 238004 DS BG120 center section Blade guard for 1000 to 1200 mm dia Technical data for the DS TS20 E remote control unit DS RC TS20 remote control unit Cable

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