DOUBLE SHEET CONTROL R1000 SERIES E20

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2007 ROLAND ELECTRONIC GmbH,Otto Maurer Str 17,DE 75210 Keltern. All rights on this document are at Roland Electronic GmbH. Reproduction also partly electronical coverage translation transmission to third parties. only with our prior permission,Subject to change without further notice. Ende der St c kliste,Double Sheet Detector R1000 series E20. B0046991 Rev 1 6 Table of contents, Declaration of conformity according to EC directives 7. 1 Safety advices 9,1 1 Safety instructions and warnings for user 9.
1 2 Declaration of icons 9,1 3 Intended use 10,2 Technical data 11. 2 1 Technical data control unit E20 11,2 2 Versions of the control unit E20 13. 2 3 Sensors 14,2 3 1 Sensor P30GS 14,2 3 2 Sensor P42AGS 15. 2 3 3 Sensor P75VGS 16,2 4 Sensor performance data Measuring time 17. 2 5 Sensor cables 22, 2 5 1 Sensor cables for direct connection of sensor 24.
2 5 2 Sensor cable extensions 26,3 System description 29. 3 1 Measurement principle 29,3 2 General hints for process security 30. 3 3 Control unit 31,3 4 Parameters of the control unit 32. 3 4 1 System parameters 32,3 4 2 Program parameters 34. 3 5 Application samples 36,4 Mounting 41,4 1 General mounting instructions 41.
4 2 Dimensions of the system 42,4 2 1 System in industrial enclosure 42. 4 2 2 System with enclosure for front panel mounting 44. 4 3 Mounting of sensors 46, 4 3 1 Checklist for Mounting of contacting Sensors 47. 4 3 2 Spring loaded sensor bracket 48, 4 3 3 Spring loaded sensor bracket with flat suction cup 52. 4 3 4 Spring mounted sensor holder SHX42 55, 4 3 5 Spring loaded sensor bracket SHS42G FB with bellow suction cup 58. 4 3 6 Clamping bracket SHK 59, ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33.
Double Sheet Detector R1000 series E20,Table of contents B0046991 Rev 1 6 02 08 2011. 4 3 7 Incorrect mounting of the P sensors 60,4 3 8 Electromagnetic interference 61. 5 Electrical installation 63,5 1 General instructions 63. 5 2 Allocation of connectors 63,5 2 1 Allocation of connectors at the E20 63. 5 2 2 Allocation of connectors at the E20 4P 64,5 3 Connection to the grounding of the machine 64.
5 4 Wiring diagrams and pin configurations 65,5 4 1 Wiring diagram Version B Relay outputs 65. 5 4 2 Pin configuration E20 Version B Relay outputs 66. 5 4 3 Wiring diagram Version B opto coupler outputs 68. 5 4 4 Pin configuration E20 Version B opto coupler outputs 69. 5 4 5 Wiring diagram Version C opto coupler outputs 71. 5 4 6 Pin configuration E20 Version C opto coupler outputs 72. 5 5 Cable connections 74,5 5 1 PLC cable 74,5 5 2 Voltage supply cable 74. 5 6 Connectors of the P sensors and the sensor cable 75. 5 6 1 Mounting instruction for M12 connectors with arresting ring 75. 5 7 Connecting diagram examples 76,5 7 1 Connecting diagram E20 with one sensor 76. 5 7 2 Connecting diagram E20 with one sensor and cable extension 77. 5 7 3 Connecting diagram E20 4P with 4 sensors 78,6 Communication with the PLC 79. 6 1 PLC inputs 79,6 2 PLC output signals 79, 6 2 1 Explanation of summary output 0 sheet 1 sheet and 2 sheet 80.
6 2 2 Signal Enable 80,6 3 Timing diagrams 80,6 3 1 System test 81. 6 3 2 Measurement menu selection 82, 6 3 3 Sensor selection via external inputs 4P version only 84. 6 3 4 Measurement Start Stop 85,6 3 5 External zero adjust via PLC inputs 89. 6 3 6 External Teach In via PLC inputs 91, 6 3 7 Typical measurement cycle for unit in destacking application 93. ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,B0046991 Rev 1 6 Table of contents.
6 4 Internal control Demo mode 93,6 5 Serial interface RS232 version C only 94. 6 5 1 Transmission parameters 94,6 5 2 Data format and commands version C only 95. 7 Start up 99,7 1 Initially applying power to the system 99. 7 2 Operation 100,7 3 Configuration menu 101,7 3 1 Main menu structure 101. 7 3 2 Sub structure Program parameter 101,7 3 3 Sub structure System parameter 102.
7 4 General information regarding the configuration 103. 7 5 Changing setting up or checking the configuration 103. 7 6 Program parameters 105,7 7 System parameters 109. 7 8 Data storage via serial RS232 interface 113,8 Operation 115. 8 1 Abbreviated operating instructions 115,8 2 Entering a measurement program 116. 8 3 Zero adjust 117,8 4 Teach in 117,9 Fault messages causes and remedies 119. 9 1 Faults concerning memory 120,9 2 Faults concerning Zero adjust 120.
9 3 Faults concerning Teach in 120,9 4 Faults concerning RS232 Transmission 121. 9 5 Faults concerning measuring operation 121,9 6 Faults concerning keyboard 122. 9 7 Faults concerning supply voltage 122,9 8 Faults concerning PLC parallel inputs 122. 9 9 Other faults 122,10 Maintenance 123,10 1 Replacement of sensors 123. 10 2 Exchange of control unit 125,10 3 Replacement of fuses 125.
10 4 Data back up via the serial interface 126, ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,Table of contents B0046991 Rev 1 6 02 08 2011. 10 5 Short description RPP XP software 126,10 6 Spare parts 126. 11 Technical records 127,11 1 Exchange of equipment 127. 11 1 1 Exchange of a R1000 E10 against a R1000 E20 127. 12 Order data 129,12 1 Versions of control unit E20 129.
12 2 Sensors and accessories 130,12 3 Cables 131, 12 4 Sensors and accessories only for changing over from R1000 E10 to R1000 E20 132. 12 5 Cable plugs and cable sockets 132,12 6 Other accessories 132. 13 Appendix 133, 13 1 Sensor data Measuring time of older hardware versions 1 4 133. 13 2 System configuration form 136, ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,B0046991 Rev 1 6 Safety advices.
Pos 1 Komponenten allgemein Leers eite 0 mod 1165223317234 501 doc 2343 1. Pos 2 Komponenten allgemein EG Konfor mit ts er kl rung 115 230V AC 0 mod 1173707333875 501 doc 3827 1. Declaration of conformity according to EC directives. Manufacturer Roland Electronic GmbH,Otto Maurer Str 17. DE 75210 Keltern,Product name E20,Product type Double Sheet Detector. R1000 series, Roland Electronic GmbH declare that the product listed above complies with the requirements of. the EMC directives listed below,Applied Directives. 2006 95 EG Directive regarding electrical equipment to be used within specified. voltage levels,EN61010 1 2001,2004 108 EU Generic emission standard.
EN61000 6 2 2005 EN61000 6 4 2001,Date of mark s apposition 01 08 2009. Keltern 01 08 2009 Managing Director,Place Date Signature Function of the signer. The declaration confirms the compliance with the cited directives However it is not any implied warranty of fitness for a. particular purpose especially as it may relate to product liability. The safety instructions and warnings must be observed. ISO 9001 2008,Reg no 5152 QM08, Pos 3 Komponenten allgemein Leers eite 0 mod 1165223317234 501 doc 2343 1. ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,Safety advices B0046991 Rev 1 6. Blank page, Pos 4 Kapitel bersicht 01 Sic herheits hinweise 0 mod 1121421059859 501 doc 505 1 1.
ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,B0046991 Rev 1 6 Safety advices. 1 Safety advices, Pos 5 Komponenten allgemein Sic her heitshi nweis e 0 mod 1127211035609 501 doc 613 2 1. 1 1 Safety instructions and warnings for user, This handbook contains all information required for the correct operation of the Roland equipment. It has been written for technically qualified personnel. Unauthorized tampering with the unit especially ignoring the warnings in this handbook can cause. malfunction and damage to the unit Only authorized personnel should be allowed to make. changes to the unit and perform cable connections especially the power supply. Should it be necessary e g in case of service or repair to make measurements within the unit. then all customary accidents prevention procedures should be observed Only professional. electrical tools should be used, Note The factory pre settings especially the upper lower limit values have. been chosen such that an optimal machine protection is ensured. Diverging settings can impair the machine protection. Safety advice for persons with cardiac pacemakers, Persons with cardiac pacemakers are to stay away from the sensors.
The strong magnetic electromagnetic fields of the sensors can cause malfunction. of cardiac pacemakers and other such apparatus, Pos 6 Komponenten allgemein Symbol er kl r ung 0 mod 1139563726296 501 doc 1549 2 1. 1 2 Declaration of icons,Warning general dangers, Reference to imminent hazards which can result in severe bodily harm or death. Warning dangers by electrical current, Reference to imminent hazards due to electricity which can result in severe bodily. harm or death,Attention Damage of construction units. Reference to a potential imminent situation which can result in damage to the. product or environs, Useful reference to an application or deepening information.
Pos 7 D oppelbl ec h Ger te E20 1 Sic herheits hinweise Besti mmungsgem er Gebrauch 0 mod 1192448571906 501 doc 4694 2 1. ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,Safety advices B0046991 Rev 1 6. 1 3 Intended use, Flexible Manufacturing Systems in the sheet processing industry require reliable Double Sheet. Control systems in order to protect presses and other sheet processing machines against damage. caused by feeding multiple sheets, The Double Sheet Detector R1000 E20 was specifically developed for this technical environment. Depending on the application type of material thickness sensor gap the E20 can be used with up. to four sensors The reliable function of the Double Sheet Detector depends therefore markedly on. the selection of the correct sensors and the mounting of the sensors. Pos 8 Kapitel bersicht 02 Technisc he Daten 0 mod 1121421119875 501 doc 506 1 1. ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,B0046991 Rev 1 6 Technical data. 2 Technical data, Pos 9 D oppelbl ec h Ger te E20 2 Technisc he Daten Ger tedaten E20 1 mod 1216127864218 501 doc 6465 2 1.
2 1 Technical data control unit E20,Operating voltage 24 VDC 6 V 2 V. Power consumption 120 W operation 120 W with P42A in idle 10 W. Switch on current 10 Amps for 1 ms,External fuse 5 Amps medium time lag. Weight approx 1 2 kg 2 65 lbs,Ambient temperature 0 50 C 30 122 F. Wall mount enclosure,Protection category IP65, Dimensions L x W x H E20 without screw fittings approx 140 140 76 mm. 5 5 5 5 3 inch,E20 with screw fittings approx 140 163 76 mm.
5 5 6 42 3 inch, E20 4P without screw fittings approx 180 140 76 mm. 7 1 5 5 3 inch,E20 4P with screw fittings approx 180 163 76 mm. 7 1 6 42 3 inch,Front panel enclosure,Protection category IP40 inside. IP65 front cover, Dimensions L x W x H approx 180 180 70 mm 7 1 7 1 3 inch. Additional characteristics,255 parameter sets memory.
Programming via pushbuttons, 9 resp 11 potential free optocoupler inputs 24 VDC with joint common. Specification,min switching voltage HIGH 18 VDC,max switching voltage HIGH 30 VDC. min switching voltage LOW 0 VDC,max switching voltage LOW 8 VDC. 4 potential free outputs with positive external supply. Specification relay version,Switching outputs Dry relay opening contacts. max switching voltage 250 VAC,max switching current 1A.
max switching power 240 W 200 VA,Specification opto coupler version. Switching outputs unwired Emitter and Collector,max switching voltage 50 VDC. max switching current 150 mA,max switching power 100 mW. ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,Technical data B0046991 Rev 1 6. Attention In case of inductive load a coil protection diode should be used. Otherwise the signal output could be destroyed by the excess voltage. generated by switching the inductive load off,RS232 interface.
Specification,Baudrate 4800 19200 baud,Data Bits 8. Parity Bit None,Stop Bit 1,Hardware Handshake None. The selection of the interface parameters with the exception of the baudrate is made via the. software and cannot be changed by user, Pos 10 D oppel blech Ger te E20 2 T ec hnische D aten Varianten des Aus werteg er tes E20 1 mod 1216127949937 501 doc 6489 2 1. ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33. Double Sheet Detector R1000 series E20,B0046991 Rev 1 6 Technical data. 2 2 Versions of the control unit E20,The control unit article key is coded as follows.
Manual Double Sheet Detector R1000 series E20 B0046991 Rev 1 6 Table of contents ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33 3

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