DODGE RAM 2WD DODGE RAM 2500 3500 2WD 2 FRONT COIL SPRING

Dodge Ram 2wd Dodge Ram 2500 3500 2wd 2 Front Coil Spring-Free PDF

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A Before you start, Keep track of hardware quantity and position Kit parts. are prefaced by the word kit in italics, 1 Read all warnings and instructions completely and. carefully before you begin, 2 Special tools such as coil spring compressors are. required for installation of this coil lift kit, 3 Check to make sure the kit is complete refer to the. Parts List Section E, 4 Only install this kit on the vehicle for which it is.
intended If anytime during the installation you, encounter something different from what is outlined. in the instructions call technical support at 928, 5 Park the vehicle on a clean dry flat level surface. and block the tires so the vehicle cannot roll in either. 6 Disconnect both battery cables, Diesel engines are usually equipped with two batter. ies be sure to disconnect both sets of battery cables. a Disconnect negative cable 1 first then the pos,itive cable 2 from the battery 3. B Get ready to install coil spring leveling kit,1 Lift front wheel assemblies.
a If so equipped remove two caps 4 from front,2 Dodge Ram 2WD 2 Leveling Kit DL222. b Loosen eight lug nuts 6 each from two front, c Using a hydraulic jack slowly lift front of vehicle. so that two front tires 7 are three to five inches. off of ground Position jack stands under frame,8 Lower frame onto jack stands. d Remove eight lug nuts 6 each and two front,wheels 5 from spindle 9. 2 Remove front axle driver side hardware,a Lift lower a arm 10 with hydraulic jack Do not.
lift frame 8 off of jack stands,b Remove bolt 11 nut 12 and shock 13 from. lower a arm 10,c Remove nut 14 washer 15 bushing 16 and. shock 13 from spring perch 17,d Remove push clip 18 and sensor wiring har. ness 19 from spring perch 17,e Remove cotter key 20 castle nut 21 and. spindle assembly 22 from ball joint 23 and,upper a arm 24.
f Remove nut 25 washer 26 bushing 27 and,sway bar link 28 from sway bar 29. When lowering the lower a arm pay special attention. to the brake lines so that they are not being stretched. by the spindle assembly,g Lower lower a arm 10 Do not remove hydrau. lic jack pressure from lower a arm,3 Dodge Ram 2WD 2 Leveling Kit DL222. h Remove coil spring 30 coil spring bushing 31,from spring perch 17 and lower a arm 10. C Installing coil spring leveling kit,1 Install coil spring spacer driver side.
a Position kit coil spring spacer 32 on coil spring. b Install coil spring 30 and kit coil spring spacer. 32 on spring perch 17 and lower a arm 10,c Raise lower a arm 10 using hydraulic jack. position ball joint 23 and upper a arm 24 in,spindle assembly 22 Position sway bar link. 28 in sway bar 29,d Install castle nut 21 and cotter key 20 on ball. joint 23 and upper a arm 24 Torque castle,nut to 60 ft lbs. e Install sway bar 29 on sway bar link 28 with,bushing 27 washer 26 and nut 25 Torque.
nut to 27 ft lbs,4 Dodge Ram 2WD 2 Leveling Kit DL222. f Remove lower shock bushing 16 and washer,15 from shock 13. 2005 2006 1500 Models Install kit shock bushing,spacer short onto shock for the following substep. g Install kit shock bushing spacer tall 33,washer 15 and lower shock bushing 16 on. h Install shock 13 on upper a arm 24 with bush,ing 16 washer 15 and nut 14 Torque nut to.
i Install shock 13 on lower a arm 10 with bolt,11 and nut 12 Torque bolt to 105 ft lbs. j Install sensor wiring harness 19 on spring,perch 17 with push clip 18. k Repeat steps B 2 a through C 1 j for driver side. front wheel assembly,2 Finish front wheel assemblies. a Install two front wheels 5 on front spindle 9,with eight lug nuts 6 each. b Using a hydraulic jack slowly lift front of vehicle. so that front tires 7 are three to five inches off. of ground Remove jack stands from frame 8,Lower vehicle to ground and tighten sixteen lug.
nuts 6 to 85 lb ft,c If removed install two caps 4 on front wheels. 5 Dodge Ram 2WD 2 Leveling Kit DL222,3 Connect both battery cables. Diesel engines are usually equipped with two batter. ies be sure to connect both sets of battery cables. a Connect positive cable 2 first then the nega,tive cable 1 on the battery 3. D Finish coil spring leveling kit installation,1 Double check the vehicle. Retorque all fasteners after 500 miles and after off. road use All coil spring lift components should be visu. ally inspected and fasteners retorqued during routine. vehicle servicing,a Check all mounting hardware to ensure it is.
properly tightened,b Start vehicle and check the steering in both. directions to ensure that there is no bind Check,all steering connections Ensure that the steer. ing gear box has no interference and is in proper,working condition. c Check the operation of the brakes and the park,ing brake Check brake lines for adequate travel. Ensure brake lines do not touch any surfaces,moving or otherwise If necessary adjust brake.
lines and or brake line bracketery to eliminate all. d Check clutch operation Check both shift levers,operation Ensure that there is proper engage. ment in all gears and 4 wheel drive ranges, Suspension overtravel can result in serious damage or. failure of OEM components and aftermarket equip,e Ensure that all OEM or aftermarket bumpstops. are installed, f Test drive vehicle in all gears and 4 wheel drive Kit Shock Bushing. ranges Pay close attention to all vehicle sys Spacer Short. tems Check all hardware again in 500 miles and, as part of your regular maintenance schedule For 05 06 Models.
E Vehicle Alignment, 1 Align vehicle to OE specifications Retain alignment. Kit Shock Bushing,Spacer Tall,Performance Aurtomotive Group does not recommend. any particular wheel and tire combinations for use with For 94 02 Models. its body lifts and cannot assume responsibility for the. customer s choice of wheels and tires Reference your. owner s manual for recommended tire sizes and warn. ings related to the use of oversized tires Larger wheel. and tire combinations increase stress and wear on,steering and suspension components which leads to. increased maintenance and higher risk for component. failure Larger wheel and tire combinations also alter. speedometer calibration braking effectiveness center. of gravity and handling characteristics Consult with. an experienced local off road shop to find what wheel. and tire combinations work best with your vehicle, All warranty information instruction sheets and other. documents regarding the installation of this product. must be retained by the vehicle owner Information, contained in the instructions and on the warranty card.
will be required for any warranty claims The vehicle. owner needs to understand the modifications made to. his vehicle and how they affect vehicle handling and. performance Failure to provide the customer with this. information can result in damage to the vehicle and. severe personal injury, All warranty information and instruction sheets regard. ing the installation of this product must be retained by. the vehicle owner Information contained in the instruc. tions and on the warranty card is required for any war. ranty claims Failure to provide the customer with this. information can result in damage to the vehicle and. severe personal injury,Rev 02 Copyright 06 06,Performance Aurtomotive Group. www p a g net,E 2 Coil Spacer Lift Kit Parts List,Callout Quantity Description. 32 2 Coil spacers,33 2 Shock bushing spacers tall,2 Shock bushing spacers short. 1 Warning sticker,1 Logo sticker,7 Dodge Ram 2WD 2 Leveling Kit DL222.
DODGE RAM 2WD 2 FRONT COIL SPRING LEVELING KIT INSTALLATION INSTRUCTIONS 1994 2002 2500 3500 2005 2013 1500 KIT DL222PA WARNING Read and understand all instructions warnings cau tions and notes in this sheet and in your owners man ual before you begin the installation of this coil lift kit WARNING Proper installation of a Performance Aurtomotive Group coil spring lift kit requires

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