Data, signal, and power connectivity solutions

Data Signal And Power Connectivity Solutions-Free PDF

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Data, signal, and power connectivity solutionsC4ISR / tactical communicationsconnectors and cablesC4ISR / tactical communications solutions overview4 C4ISR and Mission-Systems Capabilities• Extensive Harsh Environment Program Heritage• Quick Turn Custom Solutions8 Ten-Pin Mini Data Connectors• Supports Data Rates up to 10 Gigabits / Second• Under ½ Inch (13mm) Diameter Shells18 MIL--DTL--55116 Connectors• QPL, NSA, Filtered, and Specialized Solutions• 5 to 27 Contacts2EATON Tactical Communications Connectors7 Hot Shoe Connectors• Cable and Panel-Mount Solutions• Accordion or Pogo-Pin Contacts10 Micro-Military Connectors• Significantly Smaller Sizes and Lower Weights thanMIL--DTL--38999 Connectors26 MIL--DTL--55181 Connectors• QPL and Specialized Plugs and Receptacles• Power Splitting Solutions and CablesLatest generation and legacy form factors40 GPS Panel-Mount Connectors• Program Heritage Includes SINCGARS• Meets MIL--STD-810 Water Immersion42 MIL--DTL--26482 Connectors• 2 to 13 Contacts• Extensive Vehicle Intercom Heritage44 Battery Connectors• BB-590/U Battery Compatible Panel Mount• Miniaturized In-Line Solutions46 Power Tray Connectors• Program Heritage Includes SINCGARS• EMI/RFI and ESD Protected Solutions48 MIL--DTL--10544 Connectors• 10 Contact Solutions• Receptacles and Straight or Right-Angle Plugs50 MIL--DTL--12520 Connectors• Round and Cathedral Form Factors• 4 to 30-Contact SolutionsEATON Tactical Communications Connectors3C4ISR and mission systems solutionsHeritage proven products andcustom capabilities position Eatonas a primary source for C4ISR andmission systems interconnect forMIL-DTL-38999 Series III and IV solutions support applications ranging frombattlefield-weapons control to airborne-weapons release.all physical domains: air, space,sea, and terrestrial.Eaton has the product breadth and demonstrated field-provenperformance needed to support a broad range of C4ISR andmission-system applications.QPL and specialized standard products and modified/customsolution capabilities include:• Form factors ranging from latest generation miniaturizedto legacy.• High-current power, high-speed data, and filteredsignal solutions.• Operation in extreme EMI/RFI, temperatures,shock/vibration, radiation, corrosive media, andvacuum/pressures.• Custom connectors, cable assemblies, wiring harnesses,and non-explosive actuators.Mission-system-connectivity heritage includes shoulder fired guided missilesand shipboard vertical launch missiles.Naval interconnect heritage includes sonar arrays, minesweepers, propulsioncontrol, ROVs, and weapons control.From subsea to space; Eaton’s program heritage includes custom connector/cable assemblies for submarine weapons control (left) and MIL-DTL-38999NATC, space-rated (right) applications.4EATON Tactical Communications ConnectorsC4ISR and mission systems program heritageMultiple generations of C4ISR and mission systemsplatforms have relied on Eaton connectors, cables, andnon-explosive actuators.The table below is a partial listing of the programs thatcomprise over 40 years of harsh-environment-applicationsuccesses extending from the depths of the Marianas Trenchto the reaches of deep space.Application TypeEaton’s heritage includesenabling ordinanceguidance-fin releasesand propulsion-stageseparations.Programs• Bowman and Clansman Radio SystemsC4ISR Tacom Radio Systems• Joint Tactical Radio Systems (JTRS):• Ground Mobile Radios (GMR)• Consolidated Single Channel Handheld Radios (CSCHR)• Handheld, Manpack, and Small Form Fit (HMS)• Single Channel Ground and Airborne Radio System (SINCGARS)• VIC5 Integrated Vehicle Intercom System• Abrams and Bradley Tanks• Javelin and TOW Guided-Missile SystemsTerrestrial C4ISR and Mission Systems• MRAP, and Stryker Combat Vehicles• Multiple Generations of the Howitzer• Patriot Missile System• MK105 Magnetic Influence Minesweeping System• Harpoon Missile SystemNaval C4ISR and Mission Systems• MK41 Vertical Launch System• Sea Lance, Standard, and Tomahawk Missile Systems• Trident Ballistic Missiles• Virginia-Class Submarine, Launch-Tube Control• F-18 Wing-Pylon Connector• Global Hawk Unmanned Aerial Vehicle (UAV)Airborne C4ISR and Mission Systems• Joint Direct Attack Munition Guidance Kits• Predator A, Predator B Reaper, and Predator C Avengers UAVs• Small Diameter Bomb (SDB) Flight Termination System• Snakeye Bomb and SDB Fin Releases• Exoatmospheric Kill Vehicles• GPS Satellite ConstellationSpace rated C4ISR and Mission Systems• Minuteman III Re-Entry Vehicles• MILSTAR Satellite Communications Network• Peacekeeper ICBM• Titan Rocket Stage SeparationEATON Tactical Communications Connectors5Heritage proven custom capabilitiesEaton combines advancedengineering tools with anextensive array of manufacturingresources to quickly delivercustom solutions.Harsh environment, custom capabilities include connectors for cryogenic fueland coolant monitoring.3D modeling software is integrated with CAM resources to concurrently manufacture parts for prototype solutions including inserts, which can be machined ormolded as needed to meet schedule requirements. An extensive array of in-house environmental test equipment, including thermal-vacuum chambers, also accelerates prototype development.Mission critical engineering resources6Technology portfolioExtensive experienceAn extensive portfolio of field-provenproducts and technologies satisfiesa significant number of customerrequirements with only minormodifications.Eaton has an in-depth understandingof the materials, mechanisms,and electronic design required forharsh environment, mission-criticalapplications.Modeling and simulationDefined toll-gate processOur design teams utilize SolidWorksto simulate a complete array ofharsh-environment mechanical andthermal stresses.New product development iscontrolled through a defined tollgate process to ensure consistent,predictable, and successful results.EATON Tactical Communications ConnectorsHotshoe connectorsEaton utilizes standardized designs and production processesto facilitate quick-turn development of custom hotshoeconnector solutions. Design options include:• Accordion or pogo pin style contacts.• Single or redundant contacts for each position with pointed,2D cupped, or radiused-tip geometries.• Tail configurations include through hole, SMT, verticalmating, and right-angle mating.• Custom connector/cable assemblies.Please contact Eaton to discuss hotshoe connectors tailoredto your specific application requirements.Accordion-Spring Contacts Compared To Traditional DesignsElectricalMechanicalLarger Contact Surface Areas Reduce ImpedanceImproved Contact Resistance StabilitySingle-Piece Design Eliminates the Possibility of Contaminant Build UpBetween Contact PartsMechanical Properties are Maintained over an Exponentially Higher Numberof Engagement CyclesScrubbing action of accordion-style contacts providesreliable connections even after exposure to moisture360° EMI/RFI shieldingEnd-to-end connectivity solutionsinclude custom cable assembliesand wiring harnessesFlat-pin designsfacilitate high-contactdensity solutionsEnvironmental protections includeinternal moisture sealingEATON Tactical Communications Connectors7Miniaturized ten-pin connectorsEaton’s miniaturized 10-pin connectors deliver high-speed datacapabilities in form factors that are approximately one-halfinch in diameter. Additional features of these ultra-compactsolutions include:• Supports data rates up to 10 gigabits per second.• EMI/RFI protection includes shielded cables and receptaclecase-grounding pins.• 1.4 amps per contact current rating.• Rugged designs survive 2000 engagement cycles.General SpecificationsMaterials and FinishesElectricalMechanicalReceptacle and Plug ShellsPanel NutsContactsInsertsCable Shield FerruleCable Overmold MaterialDielectric StrengthInsulation ResistanceCurrent Rating per ContactCable ConstructionEnvironmental SealingWater ImmersionMate/Unmate DurabilityEMI/RFI protectionincludes cable shieldingand receptacle shellground pinsPassivated Stainless SteelPassivated Stainless SteelPhosphor Bronze/Gold over NickelNylon Type 6/6 (Zytel 101)Brass/NickelBlack Santoprene500 VRMS1000 Megaohms Minimum at 500VDC1.4 Amps10 Conductor, 28AWG Shielded Cable15 PSIOne Meter2000 CyclesSupports data ratesup to 10 Gb/sCable assembly optionsinclude application specificlengths and terminationsPassivated stainless-steel shells8EATON Tactical Communications ConnectorsMiniaturized ten-pin data connectorsPlug/cable assembly ordering informationMates with receptacle part number CIMP1-10P-1CIMDC1 - 10S - LLLPrefix for MiniaturizedData-Cable AssemblyPlug/Cable Assembly Length inCentimeters as per Drawing Below10 = Number of Contacts, S = SocketsLength as per part number LLL designator2.0”(50.80mm)0.50”(12.70mm)Over MoldCIMDC1-10S plug0.38”(9.65mm)Flats0.55”(13.97mm)Ø0.65”(Ø16.51mm)Jam Nut10 conductor,28 AWG shielded cable0.15”(3.81mm)Typ.Ø0.56”(Ø14.22mm)CIMP1-10P-1 Receptacle0.09”(2.29mm)0.15”(3.81mm)0.12”(3.05mm)Max. Panel ThicknessSolder-pin terminationsinclude case ground.EATON Tactical Communications Connectors9Micro-military circular connectorsEaton’s micro-military circular connectors incorporate latestgeneration designs that deliver uncompromised performancein harsh environment applications ranging from C4ISR tospace flight. Additional features include:• Significantly smaller sizes, lower weights, and highercontact densities than MIL--DTL--38999 connectors.• Coupling mechanisms that stay engaged in high shock andvibration environments and redundant insert retention.• A comprehensive range of solutions; dual start: shell sizes6 – 10 and triple start: shell sizes 8 – 12.• Mating compatibility with micro-miniature connectors fromother manufacturers.Micro-Military Circular Connectors OverviewSolutionsM1 Series (Dual Start)M5 Series (Triple Start)Coupling ThreadsACME ThreadsACME ThreadsCoupling MechanismsAll Products Feature Ruggedized, Anti-Decoupling Ratchet MechanismsMating1.5 Turns to Full Mate1 Turn to Full MateShell Sizes6,7,9, & 108,9,11, & 12Contact Configurations#23 AWG: 7 – 26 Contacts per Connector, #16 AWG: 1 – 4 Contacts per ConnectorContacts Meet MIL-C-39029 and Utilize Crimped TerminationsCustom CapabilitiesApplication-Specific Inserts, Materials, Platings, Cable Assemblies, and Space-Rated SolutionsLatest generation designs deliver uncompromised performancein mission-critical applicationsExtremely robust, insertretention design includesepoxy bonds and redundantmechanical retainersAnti-decoupling ratchetingmechanisms maintainengagement in high shockand vibration environments360° grounding fingers(M5 plugs) provide 85dB EMI protection from100MHz to 1000MHz10EATON Tactical Communications ConnectorsFinish options includecadmium/olive drab ratedto survive 500 hours of saltspray and RoHS compliant,electroless nickelApplication specificperformance modificationsinclude compliance to NASAlow volatile condensablematerials per ASTM E595High-contact-density designsprovide significant weight andsize savings compared toMIL--DTL--38999 connectors.Micro-military circular connectorsGeneral SpecificationsMaterials and FinishesElectricalMechanical andEnvironmentalShell and Coupling Ring6061 AluminumContactsCopper Alloy, Gold PlatedInsertsLPS (Liquid Crystal Polymer) 30% Glass FilledGrommet and SealFluorosiliconeContact Retaining SpringsBeryllium CopperDielectric Withstand Voltage (DWV)23 AWG Contact Inserts: 500 VAC16 AWG Contact Inserts: 1800 VACInsulation Resistance (IR)5000 Megaohms MinimumContact Current Ratings#23 Contacts – 5 Amps, #16 Contacts – 13 AmpsEMI/RFI ShieldingM1 Series: 55 dB Minimum from 100MHz to 1000MHzM5 Series: 85 dB Minimum from 100MHz to 1000MHzContact Retention#23 Contacts: 15 pounds, #16 Contacts: 25 poundsShock and Vibration300 g’s Shock, 37 g’s Random VibrationInsert RetentionEpoxy Bonds and Redundant Mechanical RetainersWater ImmersionMIL-STD-810, Method 512, One Meter Immersion for One HourMate/Unmate DurabilityM1 Series: 2000 Cycles, M5 Series: 500 CyclesFinish ClassesClass FClass WPlating TypeElectroless NickelCadmium/Olive DrabCompliancesASTM B733 & RoHSQQ-P-416Operating Temperatures-65°C to 200°C (-85°F to 392°F)-65°C to 175°C (-85°F to 347°F)Corrosion ResistanceWithstands 48 Hours Salt SprayWithstands 500 Hours Salt SprayShell-to-Shell Conductivity1.0 Millivolt Maximum Drop2.5 Millivolts Maximum DropEATON Tactical Communications Connectors11Micro-military circular connectorsMicro-military connector ordering informationM1 G6 F 06 - 07 P ASeriesKeying PositionsShell TypeContact TypeFinish ClassInsert ArrangementShell SizeType/DesignationSeriesShell TypeFinish ClassesDescriptionM1Double Start ACME ThreadsM5Triple Start ACME Threads06M1 In-Line Plug, Accessory Thread (no EMI)16M1 In-Line Plug, Banding Platform (no EMI)G6M5 In-Line Plug, Accessory Thread (EMI)H6M5 In-Line Plug, Banding Platform (EMI)00Square-Flange Receptacle, Accessory Thread10Square-Flange Receptacle, Banding Platform03In-Line Receptacle, Accessory Thread13Type/DesignationContact TypeDescriptionPPinSSocketAPin Compatible Insert Shipped without ContactsBSocket Compatible Insert Shipped without ContactsX°Y°A150°210°B75°210°C95°230°In-Line Receptacle, Banding PlatformD140°275°07Jam-Nut Receptacle, Accessory ThreadE75°275°17Jam-Nut Receptacle, Banding PlatformF95°210°FElectroless Nickel per ASTM B733WCAD/OD per QQ P-416Keying PositionsNotesNormalM1 Series OnlyKeyingPositionsY°Contact Eaton to discuss application specific finish classes, includingspace-rated solutions.12EATON Tactical Communications ConnectorsX°X°Plug ViewReceptacle ViewY°Micro-military circular connectors123AWG ContactInsert Arrangements26375423177410983 2 141216819 18 17136111518233 1 225 26 2449121621M1 Series Shell - Insert #06-0707-1009-1910-26M5 Series Shell - Insert #08-0709-1011-1912-26Number of Contacts7101926Current Rating per Contact5 Amps5 Amps5 Amps5 Amps124316AWG ContactInsert Arrang. • VIC5 Integrated Vehicle Intercom System Terrestrial C4ISR and Mission Systems • Abrams and Bradley Tanks • Javelin and TOW Guided-Missile Systems • MRAP, and Stryker Combat Vehicles • Multiple Generations of the Howitzer • Patriot Missile System Naval C4ISR and Mission Systems • MK105 Magnetic In? uence Minesweeping System • Harpoon Missile System • MK41 Vertical Launch ...

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