Competency Based Curriculum Mechanic Motor Vehicle-Free PDF

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MECHANICAL MOTOR,Engineering Trade,Revised in 2019. Version 1 2,CRAFTSMEN TRAINING SCHEME CTS,NSQF LEVEL 5. Developed By, Ministry of Skill Development and Entrepreneurship. Directorate General of Training,CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE. EN 81 Sector V Salt Lake City,Kolkata 700 091,www cstaricalcutta gov in.
SNo Topics Page No,1 Course Information 1,2 Training System 3. 3 Job Role 7,4 General Information 9,5 Learning Outcome 12. 6 Assessment Criteria 14,7 Trade Syllabus 23,Annexure I List of Trade Tools Equipment 58. Annexure II List of Trade experts 70,Mechanic Motor Vehicle MMV. 1 COURSE INFORMATION, During the two year duration a candidate is trained on subjects Professional Skill.
Professional Knowledge Engineering Drawing Workshop Calculation Science and Employability. Skills related to job role In addition to this a candidate is entrusted to make do project work and. Extra Curricular Activities to build up confidence The practical skills are imparted in simple to. complex manner simultaneously theory subject is taught in the same fashion to apply cognitive. knowledge while executing task The broad components covered under Professional Skill subject. are as below, FIRST YEAR This year will cover the safety aspect in general and specific to the trade identification. of tools equipment raw materials used The trainee will perform Measuring marking by using. various Measuring Marking tools The trainee will be able to plan and perform basic fastening. and fitting operations Familiarize with basics of electricity test and measure the electrical. parameter Skilling practice on maintenance of batteries being done He will practice making. various welding joints by using Arc and gas welding trace and identify various hydraulics and. pneumatics components and identify components in Air and Hydraulic Brake system. The candidate will be able to dismantle Diesel Engine of LMV as per given standard. procedures Able to achieve skill on Overhauling of Cylinder Head valve train Piston connecting. rod assembly crankshaft flywheel and mounting flanges spigot and bearings camshaft etc. practice reassembling all parts of engine in correct sequence as per workshop manual Perform. testing on engine Also the trainee practice on repair and maintenance of Cooling lubrication. Intake Exhaust system of Engine Perform maintenance of diesel fuel system FIP Governor and. monitor emission of vehicle Practice on repair maintenance and overhaul of Starter alternator. and perform Execute troubleshooting in engine of LMV HMV. SECOND YEAR In the second year the trainee will learn to perform overhauling of light. vehicle Heavy Vehicle transmission units including Gear box Single plate clutch assembly. Diaphragm clutch assembly Constant mesh Gear box synchromesh gear box gear linkages. Propeller shaft Universal Slip Joint Rear axle assembly Differential assembly The trainee will. perform overhauling of light vehicle Chassis units adhering to the specifications and tolerances. for the vehicle and the manufacturer s approved overhauling methods Standard repair. methods health and safety requirements etc the trainee will learn how to overhaul repair and. service Shackle Leaf spring Front axle Front and rear suspension Steering Gearbox worm and. roller type Steering Gearbox Reticulating ball type Master cylinder Tandem Master cylinder. Front and rear brake Wheel cylinder Vacuum booster Air servo unit Air tank reservoir etc. The trainee will also learn to carry out wheel balancing and Wheel Alignment to within. acceptable limits,Mechanic Motor Vehicle MMV, The trainee will troubleshoot vehicle Engine components and ascertain repair Plan. service Electronic Control Unit and check functionality Diagnose rectify the defects in vehicle. to ensure functionality of vehicle The trainees will carry out overhauling of charging system. Also the trainee will perform overhauling of starting system Troubleshoot electrical components. of vehicle and ascertain repair Overhaul service and testing Vehicle Air Conditioning system its. parts and check functionality The trainee will also learn to drive vehicle following Traffic. Regulations and maintenance of good road conduct,Mechanic Motor Vehicle MMV. 2 TRAINING SYSTEM,2 1 GENERAL, The Directorate General of Training DGT under Ministry of Skill Development. Entrepreneurship offers a range of vocational training courses catering to the need of different. sectors of economy Labour market The vocational training programmes are delivered under the. aegis of Directorate General of Training DGT Craftsman Training Scheme CTS with variantsand. Apprenticeship Training Scheme ATS are two pioneer schemes of DGT for strengthening. vocational training, Mechanic Motor Vehicle Trade under CTS is one of the popular courses delivered.
nationwide through a network of ITIs The course is of two years duration It mainly consists of. Domain area and Core area In the Domain area Trade Theory Practical imparts professional. skills and knowledge while Core area Workshop Calculation and science Engineering Drawing. and Employability Skills imparts requisite core skill knowledge and life skills After passing out of. the training programme the trainee is awarded National Trade Certificate NTC by DGT which is. recognized worldwide, Candidates broadly need to demonstrate that they are able to. Read interpret technical parameters documentation plan and organize work processes. identify necessary materials and tools, Perform task with due consideration to safety rules accident prevention regulations and. environmental protection stipulations, Apply professional knowledge core skills employability skills while performing the job. and machining work, Check the job components as per drawing for functioning identify and rectify errors in. job components, Document the technical parameters related to the task undertaken.
2 2 PROGRESSION PATHWAYS, Can join industry as Technician and will progress further as Senior Technician Supervisor. and can rise up to the level of Manager,Can become Entrepreneur in the related field. Can appear in 10 2 examination through National Institute of Open Schooling NIOS for. acquiring higher secondary certificate and can go further for General Technical education. Can take admission in diploma course in notified branches of Engineering by lateral entry. Mechanic Motor Vehicle MMV, Can join Apprenticeship programme in different types of industries leading to National. Apprenticeship certificate NAC, Can join Crafts Instructor Training Scheme CITS in the trade for becoming instructor in. Can join Advanced Diploma Vocational courses under DGT as applicable. 2 3 COURSE STRUCTURE, Table below depicts the distribution of training hours across various course elements.
during a period of two years,Notional Training Hours. S No Course Element,1st Year 2nd Year,1 Professional Skill Trade Practical 1000 1000. 2 Professional Knowledge Trade Theory 280 360,3 Workshop Calculation Science 80 80. 4 Engineering Drawing 80 80,5 Employability Skills 160 80. Total 1600 1600,2 4 ASSESSMENT CERTIFICATION, The trainee will be tested for his skill knowledge and attitude during the period of course.
through formative assessment and at the end of the training programme through summative. assessment as notified by the DGT from time to time. a The Continuous Assessment Internal during the period of training will be done by Formative. Assessment Method by testing for assessment criteria listed against learning outcomes The. training institute have to maintain individual trainee portfolio as detailed in assessment. guideline The marks of internal assessment will be as per the formative assessment template. provided on www bharatskills gov in, b The final assessment will be in the form of summative assessment The All India Trade Test for. awarding NTC will be conducted by controller of examinations DGT as per the guideline The. pattern and marking structure is being notified by DGT India from time to time The learning. outcome and assessment criteria will be basis for setting question papers for final assessment. The examiner during final examination will also checkindividual trainee s profile as detailed in. assessment guideline before giving marks for practical examination. Mechanic Motor Vehicle MMV,2 4 1 PASS REGULATION, For the purposes of determining the overall result weightage of 100 is applied for six. months and one year duration courses and 50 weightage is applied to each examination for two. years courses The minimum pass percent for Trade Practical and Formative assessment is 60. for all other subjects is 33 There will be no Grace marks. 2 4 2 ASSESSMENT GUIDELINE, Appropriate arrangements should be made to ensure that there will be no artificial barriers. to assessment The nature of special needs should be taken into account while undertaking. assessment Due consideration should be given while assessing for teamwork. avoidance reduction of scrap wastage and disposal of scrap wastage as per procedure behavioral. attitude sensitivity to environment and regularity in training The sensitivity towards OSHE and. self learning attitude are to be considered while assessing competency. Assessment will be evidence based comprising the following. Job carried out in labs workshop,Record book daily diary. Answer sheet of assessment,Progress chart,Attendance and punctuality.
Assignment,Project work, Evidences and records of internal Formative assessments are to be preserved until. forthcoming examination for audit and verification by examination body The following marking. pattern to be adopted while assessing,Performance Level Evidence. a Weightage in the range of 60 75 to be allotted during assessment. For performance in this grade the candidate Demonstration of good skill in the use of. should produce work which demonstrates hand tools machine tools and workshop. attainment of an acceptable standard of equipment, craftsmanship with occasional guidance and 60 70 accuracyachieved while undertaking. due regard for safety procedures and different work with those demanded by the. Mechanic Motor Vehicle MMV,practices component job. A fairly good level of neatness and,consistency in the finish.
Occasional support in completing the,project job, b Weightage in the range of 75 90 to be allotted during assessment. For this grade a candidate should produce Good skill levels in the use of hand tools. work which demonstrates attainment of a machine tools and workshop equipment. reasonable standard of craftsmanship with 70 80 accuracyachieved while undertaking. little guidance and regard for safety different work with those demanded by the. procedures and practices component job,A good level of neatness and consistency in. the finish,Little support in completing the project job. c Weightage in the range of above 90 to be allotted during assessment. For performance in this grade the candidate High skill levels in the use of hand tools. with minimal or no support in organization machine tools and workshop equipment. and execution and with due regard for safety Above 80 accuracyachieved while. procedures and practices has produced work undertaking different work with those. which demonstrates attainment of a high demanded by the component job. standard of craftsmanship A high level of neatness and consistency in. the finish,Minimal or no support in completing the. Mechanic Motor Vehicle MMV,3 JOB ROLE, Mechanic Automobile repairs overhauls and services motor vehicles to keep them in good.
running condition Examines vehicle to ascertain nature and location of defects either by running. engine or driving vehicle on road Dismantles partially or completely defective unit or parts of. vehicle such as engine gear box rear axle front axle steering assembly radiator etc according to. nature of repairs to be done using hoist jack pullers hand tools and other devices Measures. essential parts like cylinder bores piston sizes crank pins etc using gauges micrometre and other. precision tools and gets cylinders re bored liners filled valve seats refaced bearings re metalled. etc as necessary Repairs or overhauls and assembles engine by performing tasks similar to those. of Mechanic Petrol or Diesel Engine such as replacing defective parts scrapping bearings grinding. valves setting timing cleaning injectors tuning carburettor etc according to maker s specification. Replaces or repairs defective parts of gear box rear axle steering mechanism etc and sets them. right ensuring correct alignment clearance meshing of gears specified movements and. operations Relines and builds brakes sets wheel alignment adjust steering clutch hand brakes. etc fits new or repaired accessories and body parts makes electrical connection and performs. other tasks to effect repairs Lubricates joints tightens loose parts tests performance of vehicle. by driving on road and makes necessary adjustments to attain desired standard May assemble. complete vehicle from finished components, Maintenance Technician Service Workshop maintains and manages tools and equipment used in. the workshop, Auto Service Technician Mechanic is responsible for the repair and routine servicing and. maintenance including electrical and mechanical aggregates of vehicles. Mechanic Motor Vehicle Trade under CTS is one of the popular courses delivered nationwide through a network of ITIs The course is of two years duration It mainly consists of Domain area and Core area In the Domain area Trade Theory amp Practical imparts professional skills and knowledge while Core area Workshop Calculation and science Engineering Drawing

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