CHEVROLET AND GMC BLAZER JIMMY S10 SONOMA

Chevrolet And Gmc Blazer Jimmy S10 Sonoma-Free PDF

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26770 U07 qxd 8 30 05 3 01 PM Page 9,CHEVROLET AND GMC. BLAZER JIMMY S10 SONOMA 7 9,06025 S10P C09,BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05. 26770 U07 qxd 8 30 05 3 01 PM Page 10,CHEVROLET AND GMC. 7 10 BLAZER JIMMY S10 SONOMA,06025 S10P C10,BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05. 26770 U07 qxd 8 30 05 3 01 PM Page 11,CHEVROLET AND GMC.
BLAZER JIMMY S10 SONOMA 7 11,06025 S10P C11,BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05. 26770 U07 qxd 8 30 05 3 01 PM Page 12,CHEVROLET AND GMC. 7 12 BLAZER JIMMY S10 SONOMA,06025 S10P C12,BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05. 26770 U07 qxd 8 30 05 3 01 PM Page 13,CHEVROLET AND GMC. BLAZER JIMMY S10 SONOMA 7 13,ENGINE REPAIR, Distributor 13 Install or connect the following 25 Nm Tighten the brace to engine.
Distributor cap stud nut to 37 ft lbs 50 Nm, Electrical connector Wires and the battery feed wire nut. Spark plug and coil wires Heater hose bracket,Air cleaner assembly Accessory belt. The 2 2L engine is equipped with a dis Negative battery cable Negative battery cable. tributorless ignition,4 3L Engine Alternator Ignition Timing. 1 Remove or disconnect the following REMOVAL ADJUSTMENT. Negative battery cable,Air cleaner assembly, 2 2L Engine The ignition timing is preset and cannot. Spark plug and coil wires be adjusted, Electrical connector 1 Remove or disconnect the following.
Distributor cap Passenger side wheel assembly, 2 Use a grease pencil in order to note Engine Assembly. Alternator brace to block bolt the, the position of the rotor in relation to the brace to intake nut and the brace. distributor housing REMOVAL INSTALLATION,to engine stud. 3 Mark the distributor housing and the Alternator wiring. intake manifold location with a grease pen Accessory belt 2 2L Engine. cil Mounting bolts, 4 Remove the mounting clamp hold In certain cases on some models the. Alternator A C system will have to be evacuated, down bolt and the distributor because the compressor may need to.
As the distributor is being removed 4 3L Engine be removed from the vehicle to allow. from the engine watch the rotor move clearance for engine removal On other. 1 Remove or disconnect the following models you maybe able to set the com. in a counter clockwise direction about Negative battery cable. 42 degrees This will appear as slightly pressor and lines to one side and still. Air inlet duct if necessary have enough clearance to remove the. more than the 1 o clock position Note Accessory belt engine In this case the system does. the position of the rotor segment Place Heater hose brace not have to be evacuated because the. a second mark on the base of the dis Wires lines do not have to be disconnected. tributor This will aid in achieving Mounting bolts from the compressor To check if your. proper rotor alignment during the dis Alternator system has to be evacuated unplug the. tributor installation electrical connectors from the com. INSTALLATION pressor then unbolt the compressor,To install assembly Unfasten any brackets hold. 5 If installing a new distributor assem ing the refrigerant lines and try to set. bly place 2 marks on the new distributor 2 2L Engine the components aside so that you will. housing in the same location as the 2 marks have enough clearance for engine. Install or connect the following, on the original housing removal If there is not enough clear. Alternator ance for engine removal you must,6 Align the rotor with the second mark. Mounting bolts Torque the left bolt recover the refrigerant from the A C. 7 Guide the distributor into the engine, 8 Align the hole in the distributor to 22 ft lbs 30 Nm and the right system with an approved recovery sta. hold down base over the mounting hole in bolt to 32 ft lbs 43 Nm tion before attempting to remove the. Wires Torque the battery feed wire engine from your vehicle DO NOT. the intake manifold attempt this without the proper equip. 9 As the distributor is being installed nut to 71 inch lbs 8 Nm. Alternator brace Torque the nuts ment R 134a should NOT be mixed. observe the rotor moving in a clockwise with R 12 refrigerant and depending. and bolts to 22 ft lbs 30 Nm, direction about 42 degrees on your local laws attempting to ser.
Accessory belt, 10 Once the distributor is completely vice this system could be illegal. Negative battery cable,seated the rotor segment should be aligned. 1 Disconnect the negative battery cable, with the mark on the distributor base 4 3L Engine and properly relieve the fuel system pres. 11 If the rotor segment is not aligned, with the number 1 mark the driven gear Install or connect the following. 2 Drain the engine cooling system and, teeth and the camshaft have meshed one or Alternator and loosely install the.
the engine oil into separate drain pans, more teeth out of alignment In order to cor mounting bolts. 3 Remove or disconnect the following, rect this condition remove and reinstall the Tighten the rear bolt to 37 ft lbs. distributor 50 Nm and the front bolt to 18 ft,Oxygen Sensor O2S electrical. 12 Install the distributor mounting lbs 25 Nm,connection. clamp bolt and tighten to 18 ft lbs 25 Tighten the brace to alternator and. Exhaust pipe from the manifold,Nm brace to intake retainers to 18 ft lbs.
BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05,26770 U07 qxd 8 30 05 3 01 PM Page 14. CHEVROLET AND GMC,7 14 BLAZER JIMMY S10 SONOMA, On some models it may also be nec Water pump if removed Upper radiator shroud. essary to disconnect the catalytic con Drive belt Fan assembly. verter from the exhaust pipe Ground strap to the engine Drive belt assembly. Braces from the engine and the Alternator rear brace and tighten Water pump pulley. transmission if equipped the bolt and nuts if removed Upper radiator hose. Transmission to the engine Air conditioning compressor if. Starter motor, Starter motor if removed equipped and position aside with. Transmission and separate it from, Braces to the engine and the trans the lines intact. the engine or if necessary remove, it from the vehicle mission if equipped Lower radiator hose.
Exhaust pipe to the manifold Oil cooler and overflow lines from. Alternator rear brace by unfastening, Catalytic converter to the exhaust the radiator plug the openings to. the bolt and nuts,Ground straps from the engine,pipe if removed prevent system contamination or. O2S electrical connection excessive fluid loss,Battery Radiator and lower radiator shroud. Drive belt,Hood Power steering hoses from the,A C compressor and bracket If. possible set the compressor and 8 Check all powertrain fluid levels and steering gear then cap the open. bracket to one side without discon add as necessary Be sure to properly fill ings to prevent system contami. necting the lines the engine crankcase with clean engine oil nation or excessive fluid loss. Hoses and transmission coolant, 9 Connect the battery cables and prop Heater hoses from the intake mani.
lines engaged to the radiator erly fill the engine cooling system fold and the water pump. 10 Start and run the engine then check Wiring harness and vacuum lines. Power steering pump and cap the,for leaks from the engine. Throttle cables, power steering lines to avoid con 4 3L Engine Remaining bell housing bolt. tamination,Fuel lines and the bracket, Heater hoses from the heater core 1 Drain the engine cooling system. Ground strap s from the rear of the, 12 volt supply from the mega fuse 2 Drain the engine oil. if necessary 3 Remove or disconnect the following cylinder head. Front body mount bolts on 4WD, All electrical connections and Negative battery cable.
wiring harnesses Fuel system pressure, All vacuum lines Vacuum reservoir and or the under. 4 Support the transmission,Throttle cable and if equipped the. 5 Install a lifting device and lift the,hood light from the hood as. cruise control cable engine, Exhaust Gas Recirculation EGR Outer cowl vent grilles. To install,pipe and the EGR valve Hood,6 Install or connect the following.
Engine into the vehicle,Fuel lines Oxygen Sensor O2S and or wiring. Front body mount bolts on 4WD, 4 Install a suitable lifting device to the Exhaust pipes at the manifolds and. engine vehicles,loosen the hanger at the catalytic. Ground strap s to the rear of the, 5 Remove the engine mount bolts and converter This is necessary to. carefully lift the engine from the vehicle cylinder head. remove the rear catalytic converter,Fuel lines and the bracket.
Pause several times while lifting the engine cushion mounts for removal of the. Upper left bell housing bolt, to make sure no wires or hoses have exhaust assembly. Throttle cables,become snagged Skid plate if equipped. Vacuum lines and wiring harness,To install Engine to transmission pencil. 6 Carefully lower the engine into the connectors,Heater hoses. vehicle and install the engine mount bolts Slave cylinder and position aside if. Power steering hoses,Remove the engine lifting device equipped.
Lower shroud and radiator, 7 Install or connect the following Line clamp at the bell housing. Oil cooler lines to the radiator and,Fuel lines Wiring from the starter. 12 volt supply to the mega fuse if,overflow hose,Lower radiator hose. removed Transfer case,Air conditioning compressor to the. All vacuum lines electrical connec Oil filter,tions and wiring harnesses engine if equipped.
Engine mount through bolts,Upper radiator hose, EGR valve and pipe if removed Rear engine mount crossbar nut. Water pump pulley,Throttle and if equipped the cruise and washer. Drive belt assembly,control cable Bell housing bolts except the. Fan assembly,Heater hoses to the heater core upper left. Upper radiator shroud, Power steering pump and attach Battery ground negative cable.
Air cleaner assembly,the lines from the engine,Front drive axle for 4WD vehicles. A C compressor Front drive axle bolts and roll the. Battery ground strap to the engine, Radiator all hoses and fluid cooler axle downward on 4WD vehicles. lines Air cleaner assembly,Remaining bell housing bolts. BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05,26770 U07 qxd 8 30 05 3 01 PM Page 15. CHEVROLET AND GMC,BLAZER JIMMY S10 SONOMA 7 15,Engine mount through bolts.
Torque them to 49 ft lbs 66 Nm,Rear engine mount crossbar nut. and washer Tighten the nut to 33,ft lbs 45 Nm,Oil filter. Starter motor,Flywheel cover,Clutch slave cylinder if equipped. Pencil brace and the skid plate as,Catalytic converter Y pipe assembly. and hangers,Outer cowl vent grilles,Vacuum reservoir and or the under.
hood light to the hood as equipped,Negative battery cable. 7 Check all powertrain fluid levels and,add as necessary. 8 Refill the engine crankcase,9 Refill the engine cooling system. 10 Start and run the engine then check, Water Pump Exploded view of the water pump mounting 2 2L engine. REMOVAL INSTALLATION,To install Heater Core,5 Clean the gasket mounting sur.
1 Disconnect the negative battery cable faces, 2 Drain the engine cooling system REMOVAL INSTALLATION. 3 Relieve the belt tension and remove The water pumps on some of the ear. the accessory drive belts or the serpentine lier engines covered may have been 1 Disconnect the negative battery. drive belt as applicable installed using sealer only no gasket cable. 4 Remove or disconnect the follow at the factory If a gasket is supplied 2 Drain the engine cooling system. ing with the replacement part it should be 3 Remove or disconnect the following. Upper fan shroud used Otherwise a in 3mm bead Heater hoses from the heater core. Fan or fan and clutch assembly as of RTV sealer should be used around 4 Remove the instrument panel as fol. applicable the sealing surface of the pump lows, Water pump pulley 6 Apply sealant to the water pump a Disable the air bag system. Coolant hose s from the water retainer threads b Set the parking brake and block the. pump 7 Install or connect the following wheels, Water pump using a new gasket c Disconnect the parking brake. For the hoses on some engines, Tighten the water pump retainers to release cable from the parking brake. removal may be easier if the hose is,18 ft lbs 25 Nm for 2 2L engine lever.
left attached until the pump is free, or to 30 ft lbs 41 Nm for 4 3L d Unfasten the screws that retain the. from the block Once the pump is,engine DLC instrument panel left side sound. removed from the engine the pump, Coolant hose s insulator Feed the DLC through the hole. may be pulled giving a better grip and,Water pump pulley in the sound insulator. greater leverage from the tight hose, Fan or fan and clutch assembly e Unfasten the right side sound insu.
connection, Serpentine drive belt if equipped lator panel screws and remove the panel. Water pump retainers by positioning the belt over the f Unfasten the screws that attach the. Water pump from the engine pulleys and carefully allow the ten instrument panel left side sound insula. sioner back into contact with the tor to the knee bolster and cowl panel. WARNING g Unfasten the nut that attaches the, Note the positions of all retainers as V belts if equipped and adjust the left side sound insulator to the accelera. some engines will utilize different tension tor pedal bracket. CHEVROLET AND GMC BLAZER JIMMY S10 SONOMA BVC 58 26770 GMC CARS JCK MJS KJE 8 22 05 7 13 ENGINE REPAIR Distributor REMOVAL The 2 2L engine is equipped with a dis tributorless ignition 4 3L Engine 1 Remove or disconnect the following Negative battery cable Air cleaner assembly Spark plug and coil wires Electrical connector Distributor

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