4 amp 5 Axis Mill Training Tutorials

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4 5 Axis Mill Training Tutorials,To order more books. Call 1 800 529 5517 or,Visit www inhousesolutions com or. Contact your Mastercam Dealer, Mastercam X Training Tutorials 4 5 Axis Mill Applications. Revised Date July 8 2009, Copyright 1984 2009 In House Solutions Inc All rights reserved. Software Mastercam X Mill,Authors Mariana Lendel,ISBN 978 1 926566 41 2.
In House Solutions Inc reserves the right to make improvements to this manual at any time and without. Disclaimer Of All Warranties And Liability, In House Solutions Inc makes no warranties either express or implied with respect to this manual or. with respect to the software described in this manual its quality performance merchantability or fitness. for any particular purpose In House Solutions Inc manual is sold or licensed as is The entire risk as to. its quality and performance is with the buyer Should the manual prove defective following its purchase. the buyer and not In House Solutions Inc its distributor or its retailer assumes the entire cost of all. necessary servicing repair of correction and any incidental or consequential damages In no event will In. House Solutions Inc be liable for direct indirect or consequential damages resulting from any defect in. the manual even if In House Solutions Inc has been advised of the possibility of such damages Some. jurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental or. consequential damages so the above limitation or exclusion may not apply to you. Copyrights, This manual is protected under the copyright laws of Canada and the United States All rights are. reserved This document may not in whole or part be copied photocopied reproduced translated or. reduced to any electronic medium or machine readable form without prior consent in writing from In. House Solutions Inc,Trademarks, Mastercam is a registered trademark of CNC Software Inc. Microsoft the Microsoft logo MS and MS DOS are registered trademarks of Microsoft Corporation. Mastercam Verify is created in conjunction with Sirius Systems Corporation Windows 95 and Windows. NT Windows XP are registered trademarks of Microsoft Corporation. TABLE OF CONTENTS,Getting Started A 1, Axis Substitution Rotary Axis Positioning and Transform Rotate Tutorial 1 1. Axis Substitution To Create A Cylindrical and A Conical Helix Tutorial 2 1. Axis Substitution Rolldie C Hook Tutorial 3 1,Chuck Indexing Tutorial 4 1.
Rotary4 Axis Toolpath and Axial 4ax Tutorial 5 1,Curve 5 Axis Tutorial 6 1. Drill 5 Axis and Circle Mill 5 Axis Tutorial 7 1, Swarf 5 Axis With Wall Defined By Using 2 Contours Tutorial 8 1. Flow 5 Axis Tutorial 9 1,Multisurface 5 Axis Tutorial 10 1. Port 5 Axis Tutorial 11 1,General Notes B 1,TUTORIAL SERIES FOR. TUTORIAL 4,CHUCK INDEXING TUTORIAL,4 5 Axis TUTORIAL 4.
Objectives, The Student will design a 3 dimensional drawing by. Creating the 2D geometry in the Right Side view,Creating the 3D geometry using translate command. Creating circles knowing the diameter and the center location. Changing the view of the part for better visualisation. The Student will create a 2 dimensional milling toolpath in different Tplanes consisting of. Using View Manager to select the Tplane for each face. Create an operation for each face using the same work offset G54. Facing one flat surfaces, Facing the other two flat surfaces using Transform Rotate toolpath. Drilling the two holes, Removing the material inside of one groove using contour toolpath. Machine the second groove using Transform Rotate toolpath. The Student will check the toolpath using Mastercam s Verify verification module by. Defining a 3 dimensional block the size of the workpiece. Running the Verify function to machine the part on the screen. 4 5 Axis TUTORIAL 4,4 5 Axis TUTORIAL 4,GEOMETRY CREATION.
STEP 1 CREATE THE 2D GEOMETRY IN THE RIGHT SIDE VIEW. Option 1 The geometry file Tutorial4 geometry zip can be downloaded from. www emastercam com files, The finish part Tutorial4 finish zip including the toolpaths is also provided on the same location. www emastercam com files, Option 2 Create the geometry using the following instructions. Create the 2D profile in the Right side view, Create Arc Create Circle Center Point and set parameters to. Diameter 5 0,Center Origin, Create Line Create Line Endpoint and set parameters to. Specify an endpoint Origin,Line length 2 45,Angle 165 deg.
Create Line Create Line Perpendicular and set parameters to. Select line arc or spline Select the existing line. Sketch a point Select the Endpoint of the existing line opposite the origin. Select which line to keep Select the line above the existing one. Repeat the steps to select the other perpendicular line below the first line that we created. Delete the first line,Edit Join entities, Select the two colinear lines Press enter to finish the command. Edit Trim Break Trim Break Extend, Enable divide and select the arc left to the line and the two ends of the line. Select these lines and,the arc here,Xform Xform Rotate. Select the line Enable Copy and set to 1 Rotation angle 90 deg. Xform Xform Rotate, Select the rotated line Enable Copy and set to 1 Rotation angle 105 deg. 4 5 Axis TUTORIAL 4,Edit Trim Break Trim Break Extend.
Enable divide and select the two arcs one below and. the other one to the right of the rotated lines Select Entity A here. Create Line Create Line Endpoint and set,parameters to. Specify an endpoint Origin,Line length 2 5,Angle 120 deg. Create Line Create Line Parallel and set parameters to. Select a line Select the 120 deg line, Select the point to place a parallel line through Pick a point above the line enter the distance 0 25. Select the flip buton several times until you make both parallel lines above and below the 120 deg line. Edit Trim Break Trim Break Extend,Enable Break in the ribbon bar. Select an entity to break Select the first parallel line end that is further away from the origin. Enable the length button in the Ribbon bar and enter 0 25. Repeat the command to break at 0 25 distance the other parallel line that we created in the previous. Delete the center line and the parallel lines closest to the origin. Select these entities, Create Line Create Line Endpoint and set parameters to.
Select the endpoints of the parallel lines left to close the slot. Edit Trim Break Trim Break Extend,Enable Divide in the ribbon bar. Select the arc between the two parallel lines,Edit Trim Break Trim Break Extend. Enable Trim 2 entities in the ribbon bar, Select the entities at the top corners of the slot. Xform Xform Rotate, Select the three lines of the slot Enable Copy and set to 1 Rotation angle 180 deg. Edit Trim Break Trim Break Extend,Enable Divide in the ribbon bar.
4 5 Axis TUTORIAL 4, Select the arc between the two parallel lines that you rotated in the previous step. Create the cylindrical shape,Xform Xform Translate. Select all entities,Enable Join 1 z 6 0,Create the circles in the Front plane. Set the plane to Front Select Entity A,Set the Z depth at the holes plane 2 45. Create Line Create Line Parallel and set parameters to. Select a line Select line A as shown, Select the point to place a parallel line through Pick a point below the line enter the distance 0 50.
Select Entity B,Select a line Select line B as shown. Select the point to place a parallel line through, Pick a point to the right of the line enter the distance 1 50. Select a line Select line C as shown, Select the point to place a parallel line through Pick a point. Select Entity C,to the left of the line enter the distance 1 50. Create Arc Create Circle Center Point and set parameters to. Diameter 375, Center at intersection between two of the lines created in the previous step.
Diameter 375, Center at intersection between two of the lines created in the previous. Delete the construction lines,File Save as,File Name Tut4 Rotary axis indexing mcx. 4 5 Axis TUTORIAL 4,TOOLPATH CREATION,STEP 2 DEFINE THE STOCK. To display the Toolpaths Manager press Alt O,Set the construction plane to Top Plane. If a machine definition is already selected see Tutorial 2 page 2 4 to learn how to change it. Otherwise follow the next step,Machine Type,Select Mill 4 AXIS VMC MMD.
4 5 Axis TUTORIAL 4, Select the plus in front of Properties to expand the Toolpaths Group Properties. Select the plus,Select the Stock setup,Select Stock setup. The stock shape should be set to Cylinder,Enable X Axis. Enter the Diameter and Length values of the stock size. Enable Display stock as Wireframe and enable Fit Screen to the stock. The Stock Origin values adjust the,positioning of the stock ensuring. that you have equal amount of,extra stock around the finish part.
Display options allows you to set,the stock as Wireframe and to fit. the stock to the screen Fit,4 5 Axis TUTORIAL 4, Select the Tool Settings tab to set the tool parameters and the part material. Change the parameters to match the following screenshot. Assign tool numbers sequentially,allows you to overwrite the tool. number from the library with the,next available tool number First. operation ttool number 1,Second operation ttool number 2.
Warn of duplicate tool numbers,allows you to get a warning if you. enter two tools with the same,Override defaults with modal. values enables the system to keep,the values that you enter. Feed Calculation set From tool uses,feed rate plunge rate retract rate. and spindle speed from the tool,definition, Select the OK button to exit Toolpath Group Properties.
4 5 Axis TUTORIAL 4,STEP 3 FACE THE FLAT SURFACE AT 165 DEGREES. Tool Planes and Axis Orientation, The tool plane Tplane is the plane in which the tool approaches and machines the part The. Tplane represents the CNC machine s coordinate system XY axis and origin This is the cutting. plane for a toolpath typically normal to the tool axis. The Rotary axis for our part is A axis The axis orientation for different views should look as shown. in the following picture, Compare the planes axis orientation when rotating the part about B axis horizontal machining. 4 amp 5 Axis Mill Training Tutorials To order more books Call 1 800 529 5517 or Visit www inhousesolutions com or Contact your Mastercam Dealer

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